Remove/install roof paneling

AR65.10-P-5702MCC

Remove/install roof paneling

31.7.14

MODEL

451.3

1

Roof paneling



Remove

1

Lower side window in driver door


The side window in the driver door must be open during the curing time of the adhesive material.
This prevents the roof paneling (1) from being pressed outwards by the air pressure when the doors are closed.

2

Remove front roof frame paneling

When reusing roof paneling (1).

* not for USA



Remove/install front roof frame paneling

AR68.30-P-4450MCC

* for USA only



Remove/install front roof frame paneling

AR68.30-P-4450MCU

3

Remove rear roof frame trim

When reusing roof paneling (1).

AR68.30-P-4470MCC

4

Remove side roof frame paneling

When reusing roof paneling (1).

* not for USA



Remove/install side roof frame paneling

AR68.30-P-4480MCC

* for USA only



Remove/install side roof frame paneling

AR68.30-P-4480MCU

5

Remove roller sun blind

MODEL 451.3
with CODE E22 (Glass roof (FFO))
without CODE E23 (Full roof (FFO))

* for USA only



Remove/install roller sun blind on panoramic sunroof

AR77.21-P-0205MCU

* not for USA



Remove/install roller sun blind on panoramic sunroof

AR77.21-P-0205MCC

6

Detach left windowbag and right windowbag and lay down in passenger compartment

MODEL 451.3
with CODE I52 (Head airbag)

 Remove left windowbag and right windowbag from lug in front area of A-pillar.

* for USA only



Removing, installing windowbag

AR91.60-P-0693MCU

 Danger !

Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.

Wear protective gloves and safety glasses.

AS65.00-Z-0001-01A

7

Cut out roof paneling (1) with cutting wire

AR65.10-P-5702-01MCC

 Aid of helper is required to cut out and remove roof paneling (1).



Check

8

Check bonding area on body flange for paint chipping

 Damage from removing roof paneling (1) can be repaired with approved materials.

9

Remove remaining adhesive in area of paint chipping

On paint chips up to approx. 2 cm .

10.1

Repair paint chipping on body flange with approved materials

On paint chips up to approx. 2 cm .

 Do not apply basic or clear varnish in boding area.

10.2

Renew paintwork structure on body flange

On paint chips larger than approx. 2 cm.

AR98.00-P-0905MCC



Install

11

Prepare body flange for installation

AR65.10-P-5702-04MCC


The bonding area must be absolutely free of dust and grease.
Otherwise adhesion problems can occur.

TS adhesive (with isopropanol cleaner)

*BR00.45-Z-1141-02A

TS adhesive (with heptane cleaner)

*BR00.45-Z-1142-02A

12

Align roof paneling (1) in body opening

AR65.10-P-5702-06MCC

 Helper required.

13

Prepare roof paneling (1) for installation

MODEL 451.3
with CODE E22 (Glass roof (FFO))
without CODE E23 (Full roof (FFO))

AR65.10-P-5702-02MCC

MODEL 451.3
with CODE E23 (Full roof (FFO))
without CODE E22 (Glass roof (FFO))

AR65.10-P-5702-02MCD


The gluing area on the roof paneling (1) must be absolutely free of dust and grease.
Otherwise adhesion problems can occur.

TS adhesive (with isopropanol cleaner)

*BR00.45-Z-1141-02A

TS adhesive (with heptane cleaner)

*BR00.45-Z-1142-02A

14

Apply adhesive material

AR65.10-P-5702-05MCC


Install roof paneling (1) within 2 minutes after applying adhesive material to body flange.
Otherwise adhesion problems can occur.

 If the paintwork structure on the body flange is renewed, apply adhesive material on body flange for corrosion protection reasons.

 Durability is achieved after approx. 2 h measured from the time the roof paneling (1) is installed. The nominal strength is achieved only after approx. 8 h.

TS adhesive (with isopropanol cleaner)

*BR00.45-Z-1141-02A

TS adhesive (with heptane cleaner)

*BR00.45-Z-1142-02A

 Adapter

*000589866300

15

Install roof paneling (1)

AR65.10-P-5702-03MCC

 Helper required. Fix in place roof paneling (1) with installation template and sandbags.

16

Install left windowbag and right windowbag

MODEL 451.3
with CODE I52 (Head airbag)

* for USA only



Removing, installing windowbag

AR91.60-P-0693MCU

20

Install roller sun blind

MODEL 451.3
with CODE E22 (Glass roof (FFO))
without CODE E23 (Full roof (FFO))

* for USA only



Remove/install roller sun blind on panoramic sunroof

AR77.21-P-0205MCU

* not for USA



Remove/install roller sun blind on panoramic sunroof

AR77.21-P-0205MCC

19

Install side roof frame paneling

When reusing roof paneling (1).

* not for USA



Remove/install side roof frame paneling

AR68.30-P-4480MCC

* for USA only



Remove/install side roof frame paneling

AR68.30-P-4480MCU

17

Install rear roof frame trim

When reusing roof paneling (1).

AR68.30-P-4470MCC

18

Install front roof frame paneling

When reusing roof paneling (1).

* not for USA



Remove/install front roof frame paneling

AR68.30-P-4450MCC

* for USA only



Remove/install front roof frame paneling

AR68.30-P-4450MCU

Repair materials

Number

Designation

Order number

BR00.45-Z-1141-02A

TS adhesive (with isopropanol cleaner)

A 451 989 00 71

BR00.45-Z-1142-02A

TS adhesive (with heptane cleaner)

A 451 989 01 71