Danger
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
| Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 447 with engine 780
| AS00.00-Z-0035-01A
|
Danger
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases
| Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.
| AS00.00-Z-0007-01A
|
Danger
| Risk of death caused by vehicle slipping or toppling off of the lifting platform.
| Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.
| AS00.00-Z-0010-01A
|
Caution
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
| Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
| AS00.00-Z-0017-01A
|
Topical note
| General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system
| Model 447 with engine 780
| AH00.00-Z-0300-01A
|
Topical note
| Special instructions for lifting and supporting vehicle
|
| AH00.60-N-0100-01A
|
Topical note
| General information on body repair
|
| AH60.00-N-0001-01A
|
Topical note
| Measures for preventing damage to components when performing electric welding and soldering work
|
| AH60.00-P-0001-02A
|
|
| General information on MB materials
|
| AH98.00-P-9409-03A
|
| Remove
|
|
|
1
| Remove all detachable parts in area of repair point.
|
|
|
2
| Cover all detachable parts remaining in vehicle with welding protection blankets.
| Commercially available devices/tools
Welding protection blanket
|
|
3
| Remove soundproofing.
|
| AR60.00-S-1752E
|
|
|
| Only in repair area.
|
|
4
| Set up straightening bench with crossbars and straightening tool set.
|
|
|
| 000 588 01 23 00 Body straightening system
|
| WS60.00-P-0023K
|
5
| Place vehicle on straightening bench and fasten.
|
|
|
| 000 588 09 80 00 Above-floor swivel arm vehicle lift 3.5-4.0 t
|
| WS00.00-N-0045B
|
6
| Remove respective sidewall paneling.
|
Model 447.601/603/605
except code T19 (Sliding door left)
except code W16 (Window front left, fixed, in sidewall/sliding door)
except code W29 (Window fixed behind)
| AR63.10-S-0100E
|
|
|
| Model 447.601/603/605
except code W29 (Window fixed behind)
Right side of vehicleModel 447.601/603/605
with code T19 (Sliding door left)
except code W29 (Window fixed behind)
Left side of vehicleModel 447.701/703/705
except code W29 (Window fixed behind)
except code W32 (Rear passenger compartment electric pop-out windows)
Right side of vehicleModel 447.701/703/705
with code T19 (Sliding door left)
except code W29 (Window fixed behind)
except code W32 (Rear passenger compartment electric pop-out windows)Left side of vehicle
| AR63.10-S-0110E
|
|
|
| Model 447.601/603/605
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701/703/705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701/703/705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.701/703/705
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701/703/705
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.811/813/815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.811/813/815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
| AR63.10-S-0120E
|
|
|
| Model 447.601/603/605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicleModel 447.601/603/605
with code W29 (Window fixed behind)
Right side of vehicleModel 447.701/703/705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicleModel 447.701/703/705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicleModel 447.811/813/815
Right side of vehicleModel 447.811/813/815
with code T19 (Sliding door left)
Left side of vehicleModel 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicleModel 448.705
with code W29 (Window fixed behind)
Right side of vehicleModel 448.813/815
Right side of vehicleModel 448.813/815
with code T19 (Sliding door left)Left side of vehicle
| AR63.10-S-0126E
|
7
| Remove bottom corner pillar reinforcement.
|
| AR64.30-S-5710E
|
8
| Remove corner pillar (1), side corner pillar (2), inner corner pillar (3), connecting panel (4) and reinforcement (5).
|
Model 447
except code W65 (Tailgate)
except code W68 (Electrically operated liftgate)
| AR64.30-S-5700-01EA
|
|
|
| Model 447, 448
with code W65 (Tailgate)
Model 447, 448
with code W68 (Electrically operated liftgate)
| AR64.30-S-5700-01E
|
|
|
| Commercially available devices/tools
Body power jigsaw
Spot weld milling machine
Rotary wire brush
Wet and dry vacuum cleaner
|
|
|
|
| Zinc dust paint suitable for spot welding
| *BR00.45-Z-1001-07A
|
9
| Prepare corner pillar (1), side corner pillar (2), inner corner pillar (3), connecting panel (4) and reinforcement (5) for installation.
|
Model 447
except code W65 (Tailgate)
except code W68 (Electrically operated liftgate)
| AR64.30-S-5700-02EA
|
|
|
| Model 447, 448
with code W65 (Tailgate)
Model 447, 448
with code W68 (Electrically operated liftgate)
| AR64.30-S-5700-02E
|
|
|
| Commercially available devices/tools
Body power jigsaw
Hand drill
Rotary wire brush
Wet and dry vacuum cleaner
|
|
|
|
| Zinc dust paint suitable for spot welding
| *BR00.45-Z-1001-07A
|
| Install
|
|
|
10
| Install and weld in corner pillar (1), side corner pillar (2), inner corner pillar (3), connecting panel (4) and reinforcement (5).
|
Model 447
except code W65 (Tailgate)
except code W68 (Electrically operated liftgate)
| AR64.30-S-5700-03EA
|
|
|
| Model 447, 448
with code W65 (Tailgate)
Model 447, 448
with code W68 (Electrically operated liftgate)
| AR64.30-S-5700-03E
|
| 000 588 01 84 00 Welder
|
| WS60.00-P-0021K
|
| 000 588 02 84 00 Welder
|
| WS60.00-P-0022K
|
| 000 588 01 23 00 Body straightening system
|
| WS60.00-P-0023K
|
|
|
| Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Squeeze gun
Wet and dry vacuum cleaner
|
|
|
|
| Adhesive kit, body, 2-component adhesive
| *BR00.45-Z-1092-02A
|
|
|
| Zinc dust paint suitable for spot welding
| *BR00.45-Z-1001-07A
|
|
|
| Portal frame
| *129589032300
|
11
| Install bottom corner pillar reinforcement.
|
| AR64.30-S-5710E
|
12
| Install respective sidewall paneling.
|
Model 447.601/603/605
except code T19 (Sliding door left)
except code W16 (Window front left, fixed, in sidewall/sliding door)
except code W29 (Window fixed behind)
| AR63.10-S-0100E
|
|
|
| Model 447.601/603/605
except code W29 (Window fixed behind)
Right side of vehicleModel 447.601/603/605
with code T19 (Sliding door left)
except code W29 (Window fixed behind)
Left side of vehicleModel 447.701/703/705
except code W29 (Window fixed behind)
except code W32 (Rear passenger compartment electric pop-out windows)
Right side of vehicleModel 447.701/703/705
with code T19 (Sliding door left)
except code W29 (Window fixed behind)
except code W32 (Rear passenger compartment electric pop-out windows)Left side of vehicle
| AR63.10-S-0110E
|
|
|
| Model 447.601/603/605
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701/703/705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701/703/705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.701/703/705
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701/703/705
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.811/813/815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.811/813/815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
| AR63.10-S-0120E
|
|
|
| Model 447.601/603/605
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicleModel 447.601/603/605
with code W29 (Window fixed behind)
Right side of vehicleModel 447.701/703/705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Left side of vehicleModel 447.701/703/705
with code W29 (Window fixed behind)
with code ZK4 (Mixto)
Right side of vehicleModel 447.811/813/815
Right side of vehicleModel 447.811/813/815
with code T19 (Sliding door left)
Left side of vehicleModel 448.705
with code T19 (Sliding door left)
with code W29 (Window fixed behind)
Left side of vehicleModel 448.705
with code W29 (Window fixed behind)
Right side of vehicleModel 448.813/815
Right side of vehicleModel 448.813/815
with code T19 (Sliding door left)Left side of vehicle
| AR63.10-S-0126E
|
13
| Install all detachable parts in area of repair point.
|
|
|
