ar6430d000302ts

Prepare D-pillar reinforcement behind lower corner pillar paneling for installation

Typ ar · temat 64.30 · wersja 0100 · 2018-10-01

Dotyczy: Model 907.6/7, 910.6

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 64 Ściana tylna i tył pojazdu › 64.30 Poszycie naroża — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.31 Ściana tylna/ tył pojazdu › 35.31.30 Ściana tylna/ tył pojazdu — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.45 Słupek — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

AR64.30-D-0003-02TS

Prepare D-pillar reinforcement behind lower corner pillar paneling for installation

Model

907.6/7, 910.6

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The next steps are shown on the left component parts on model 907.633 and must be performed in a similar manner on vehicles with damage on the right side of the vehicle.

Prepare D-pillar reinforcement behind lower corner pillar paneling for installation

1

Mark separating point on the new part for the outer part of the rear-end center section (2) (area A).


Use separating point from vehicle.



2

Separate separating point on the new part for the outer part of the rear-end center section (2) (area A).


Commercially available devices/tools
Body power jigsaw



3

Dispose of the larger remaining piece of the new part for the outer part of the rear-end center section (2).



4

Grind mating surfaces on rear-end center section (1) down to bare metal in crosshatched areas.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



5

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner



6

Zinc dust paint to insides of spot weld flanges.


D64.30-A007-06

Prepare D-pillar reinforcement behind lower corner pillar paneling for installation

7

Mark separating point on the new part for the inner part of the rear-end center section (4) (area A2).


Use separating point from vehicle.



8

Separate separating point on the new part for the inner part of the rear-end center section (4) (area A2).


Commercially available devices/tools
Body power jigsaw



9

Dispose of the larger remaining piece of the new part for the inner part of the rear-end center section (4).



10

Model 907.6/7
with code IR2 (Wheelbase 3250 mm)
Model 910.6
Punch Ø 6 mm holes in the inner part of the rear-end center section (3) (area B).


Commercially available devices/tools
Hole punching pliers 6 mm



11

Model 907.6/7
with code IR2 (Wheelbase 3250 mm)
Model 910.6
Grind area around holes (area B) down to bare metal.


Commercially available devices/tools
Rotary wire brush



12

Grind mating surfaces on the inner part of the rear-end center section (3) down to bare metal in crosshatched areas.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



13

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner



14

Zinc dust paint to insides of spot weld flanges.


D64.30-A008-06

Prepare D-pillar reinforcement behind lower corner pillar paneling for installation

D64.30-A009-09

15

Punch Ø 6 mm holes in the reinforcement (6) (areas C and D) and in the bracket (7) (area E).

Commercially available devices/tools
Hole punching pliers 6 mm

16

Grind mating surfaces down to bare metal in cross-hatched areas and around holes on the reinforcement (6) (areas C and D) and around holes on the bracket (7) (area E).

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

17

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

18

Zinc dust paint to insides of spot weld flanges.