Repair rear end on left side

AR64.20-P-1200MFA

Repair rear end on left side

23.07.2019

Model

177.0/1/9

Model

247.0/6/7

Modification notes

19.12.2018

Document revised, adapted to as-built configuration of replacement part, rivets for positioning spring mount on longitudinal member replaced with high-strength rivets.

AR64.20-P-1260-02MFA

Shown on model 177.0

1

Rear fender

3

Left rear floor

5

Spare wheel well

2

Side wall reinforcement

4

Rear longitudinal member

6

Rear center section

Shown on model 177.1

1

Rear fender

4

Rear longitudinal member

6

Rear center section

3

Left rear floor

5

Spare wheel well

Shown on model 247.0

1

Rear fender

3

Left rear floor

5

Spare wheel well

2

Side wall reinforcement

4

Rear longitudinal member

6

Rear center section

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Notes on acoustic foam and structural foam in the vehicle

AH60.00-P-0039-01MFA

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

 Commercially available devices/tools
Spark-proof blankets

3

Set up straightening bench with straightening bench support members and straightening set.



000 588 01 23 00 Body straightening system

WS60.00-P-0023K

4

Place vehicle on straightening bench and fasten.

5

Reshape damage area.

6

Remove rear-end center section(6).

Model 177.0
Model 247.0/6/7

AR64.20-P-1000MFA

Model 177.1/9

AR64.20-P-1000MFV

7

Remove rear fender (1).

AR63.50-P-1400MFA

8

Remove side wall reinforcement (2).

Model 177.0
Model 247.0/6/7

AR63.20-P-0861-01MFA

 Side wall reinforcement (2) is not installed on model 177.1/9.

 Commercially available devices/tools
Round wire brush
Spot weld milling machine
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

9

Remove spare wheel well(5).

Model 177.0, 247.0/6/7

AR64.20-P-1245MFA

Model 177.1/9

AR64.20-P-1245MFV

10

Remove rear longitudinal member(4) with left rear-end floor(3).

Model 177.0/1/9, 247.0/6/7
with code U55 (Multi-link axle)
except code U54 (Compound-link axle)

AR64.20-P-1260-01MFA

Model 177.0/1/9, 247.0/6/7
with code U54 (Compound-link axle)
except code U55 (Multi-link axle)

AR64.20-P-1260-01MFF



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Round wire brush
Body saw
Spot weld milling machine
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

11

Prepare side wall reinforcement (2).

Model 177.0
Model 247.0/6/7

AR63.20-P-0861-03MFA

 Side wall reinforcement (2) is not installed on model 177.1/9.

 Commercially available devices/tools
Round wire brush
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

12

Prepare rear longitudinal member (4) and left rear-end floor (3).

Model 177.0/1/9, 247.0/6/7
with code U55 (Multi-link axle)
except code U54 (Compound-link axle)

AR64.20-P-1260-02MFA

Model 177.0/1/9, 247.0/6/7
with code U54 (Compound-link axle)
except code U55 (Multi-link axle)

AR64.20-P-1260-02MFF



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Round wire brush
Body saw
Wet/dry vacuum cleaner

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

1K-zinc dust paint

*BR00.45-Z-1056-07A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

13

Install rear longitudinal member (4) and left rear-end floor (3).

Model 177.0/1/9, 247.0/6/7
with code U55 (Multi-link axle)
except code U54 (Compound-link axle)

AR64.20-P-1260-03MFA

Model 177.0/1/9, 247.0/6/7
with code U54 (Compound-link axle)
except code U55 (Multi-link axle)

AR64.20-P-1260-03MFF



000 588 01 23 00 Body straightening system

WS60.00-P-0023K



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Round wire brush
Wet/dry vacuum cleaner

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1016-13A

Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN)

*BR00.45-Z-1034-13A

14

Install side wall reinforcement (2).

Model 177.0
Model 247.0/6/7

AR63.20-P-0861-04MFA



000 588 01 84 00 Welder

WS60.00-P-0021K

 Side wall reinforcement (2) is not installed on model 177.1/9.

15

Release vehicle from straightening bench, lift and remove straightening bench.

16

Clean weld joints and sheet metal flange.

 Commercially available devices/tools
Round wire brush

17

Install spare wheel well(5).

Model 177.0, 247.0/6/7

AR64.20-P-1245MFA

Model 177.1/9

AR64.20-P-1245MFV

18

Install rear fender (1).

AR63.50-P-1400MFA

19

Install rear-end center section(6).

Model 177.0
Model 247.0/6/7

AR64.20-P-1000MFA

Model 177.1/9

AR64.20-P-1000MFV

20

Reinstall detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1016-13A

Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)

A 004 990 17 97

BR00.45-Z-1034-13A

Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN)

A 003 990 80 97

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71