Shown on model 907.633 with code D03 (Roof and rear-end doors, high version) |
1 | Outer rear center section |
D64.20-0088-05
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703 | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove all detachable parts in area of repair point. | ||
2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Remove rear-end center section outer section (1). | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
4 | Prepare rear-end center section outer section (1) for installation. | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
5 | Install and weld in rear-end center section outer section (1). | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
6 | Clean weld joint and sheet metal flanges with rotary wire brush. | Commercially available devices/tools | |
7 | Remove welding protection blankets. | Commercially available devices/tools | |
8 | Clean repair area. | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
9 | Prime repair areas with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
10 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
11 | Paint repair areas and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
12 | Supplement cavity preservation | ||
13 | Install all detachable parts in area of repair point. |
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