ar6410d574602ts

Prepare rear wall for installation

Typ ar · temat 64.10 · wersja 0100 · 2018-08-28

Dotyczy: Model 907.1/2 with code F35 (Cab rear wall with window)

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 64 Ściana tylna i tył pojazdu › 64.10 Ściana tylna — Seria 907 (modele 1**, 2**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.31 Ściana tylna/ tył pojazdu › 35.31.30 Ściana tylna/ tył pojazdu — Seria 907 (modele 1**, 2**)

AR64.10-D-5746-02TS

Prepare rear wall for installation

000 588 01 84 00 Welder

WS60.00-P-0021K

000 588 02 84 00 Welder

WS60.00-P-0022K

Model

907.1/2

with code F35 (Cab rear wall with window)

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

Prepare rear wall for installation

D64.10-1264-08

x

Dimension (13 mm)

1

Mark separating point on rear panel (1) as shown (area A).

Mark separating point next to edge.
Observe dimension (x).

2

Disconnect rear panel (1) at separating point (area A).

Commercially available devices/tools
Body power jigsaw

3

Remove remaining piece of window cutout (2).

4

Grind mating surfaces in cross-hatched areas on rear panel (1) down to bare metal.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

5

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

6

Zinc dust paint to insides of spot weld flanges.

Prepare rear wall for installation

D64.10-1266-09

7

Punch holes in crossmember (3) (areas B and C), crossmember (5) (areas D, D1, and E), and bracket (4) (area F) with a diameter of 6 mm.

Commercially available devices/tools
Hole punching pliers

8

Grind mating surfaces in cross-hatched areas and around holes (areas B, C, D, D1, E, F) down to bare metal.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

9

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

10

Zinc dust paint to insides of spot weld flanges.

Prepare rear wall for installation

D64.10-1268-07

11

Grind mating surfaces in cross-hatched areas on reinforcements (7, 8) down to bare metal.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

Prepare rear wall for installation

D64.10-1269-08

a

Dimension (325 mm)

12

Install reinforcements (6, 7, 8), crossmembers (3, 5), and bracket (4) on rear panel (1), fit, and fix in place.

Observe dimension (A).

Commercially available devices/tools
Clamping pliers (Standard)

13

Reinforcements (6, 7, 8) (areas L and M).

14

Bracket (4) (area G).

15

Crossmember (3) (area H).

16

Crossmember (5) (areas H1, I, and J).

17

Crossmember (5) (area K).

18

Grind inert gas welds down flat (area K).

Commercially available devices/tools
Angular grinder

19

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

Prepare rear wall for installation

D64.10-1271-09

20

Punch holes with a diameter of 6 mm in rear panel (1) (areas T, V, W, Y, and Z).

Commercially available devices/tools
Hole punching pliers

21

Grind areas around holes (areas T, V, W, Y, and Z) in rear panel (1) down to bare metal.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

22

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

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