Replace mount for rear lamp unit

AR63.50-P-0004MFA

Replace mount for rear lamp unit

23.07.2019

Model

177.0/1/9

Model

247.0/6/7

Shown on model 177.0

1

Lamp unit mount

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Detach lamp unit mount (1).

Model 177.1/9

AR63.50-P-0004-01MFV

Model 177.0
Model 247.0/6/7

AR63.50-P-0004-01MFA

 Commercially available devices/tools
Round wire brush
Body power jigsaw
Spot weld milling machine
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

4

Prepare lamp unit mount (1) for installation.

AR63.50-P-0004-02MFA

 Commercially available devices/tools
Round wire brush
Body power jigsaw
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents

Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.

AS97.00-Z-0001-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General notes on welding

AH60.00-P-0005-01N

5

Install lamp unit mount (1).

Model 177.1/9

AR63.50-P-0004-03MFV

Model 177.0
Model 247.0/6/7

AR63.50-P-0004-03MFA



000 588 02 84 00 Welder

WS60.00-P-0022K



000 588 01 84 00 Welder

WS60.00-P-0021K

 Commercially available devices/tools
Round wire brush

Model 247.0/6/7Outer tail lamp to side wall

*BE60.00-P-1017-01MA

Model 247.0/6/7Outer tail lamp to bumper at rear

*BE60.00-P-1018-01MA

Model 247.0/6/7Outer tail lamp to liftgate

*BE60.00-P-1019-01MA

Model 247.0/6/7Outside of taillamp to inside of taillamp

*BE60.00-P-1020-01MA

Model 177.0
Model 177.1/9Outside of taillamp to inside of taillamp

*BE60.00-P-1020-01JA

Model 177.0Outer tail lamp to liftgate

*BE60.00-P-1019-01JA

Model 177.0
Model 177.1/9Outer tail lamp to bumper at rear

*BE60.00-P-1018-01JA

Model 177.0
Model 177.1/9Outer tail lamp to side wall

*BE60.00-P-1017-01JA

 Feeler gauge

*129589032100

6

Clean weld joints and sheet metal flange.

 Commercially available devices/tools
Round wire brush

7

Remove spark protection blankets.

8

Clean repair area.

 Commercially available devices/tools
Wet/dry vacuum cleaner

9

Treat repair areas with primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com

10

Seal seam after repair.

AR97.10-P-4000-02MFA

Seam sealant, sprayable 310 ml

*BR00.45-Z-1041-01A

Sealant

*BR00.45-Z-1001-01A

11

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Only use paints approved by Daimler AG: http://xentryportal.mercedes-benz.com

12

Supplement cavity preservation.

AR97.20-P-1500MFA

13

Reinstall detachable parts in area of repair point.

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

Model 177.1/9

BE60.00-P-1017-01JA

Outer tail lamp to side wall

Dimension "Q"

mm

1 (+1/-0,5)

1 (+1)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.0

Model 247.6

BE60.00-P-1017-01MA

Outer tail lamp to side wall

Dimension "Q"

mm

1,5 (0,5)

1,5(0,5)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.7

BE60.00-P-1017-01MA

Outer tail lamp to side wall

Dimension "Q"

mm

1,5(0,5)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

Model 177.1/9

BE60.00-P-1018-01JA

Outer tail lamp to bumper at rear

Dimension "R"

mm

2 (1)

1,5 (+1)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.0

Model 247.6

BE60.00-P-1018-01MA

Outer tail lamp to bumper at rear

Dimension "R"

mm

2 (1)

2(1)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.7

BE60.00-P-1018-01MA

Outer tail lamp to bumper at rear

Dimension "R"

mm

2 (1)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1019-01JA

Outer tail lamp to liftgate

Dimension "S"

mm

3,5 (+1/-0,5)

For picture, see

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.0

Model 247.6

BE60.00-P-1019-01MA

Outer tail lamp to liftgate

Dimension "S"

mm

3,5 (+1/-0,5)

4(1)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.7

BE60.00-P-1019-01MA

Outer tail lamp to liftgate

Dimension "S"

mm

4(1)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

Model 177.1/9

BE60.00-P-1020-01JA

Outside of taillamp to inside of taillamp

Dimension "T"

mm

3,5 (+1/-0,5)

3,5 (+1/-0,5)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.0

Model 247.6

BE60.00-P-1020-01MA

Outside of taillamp to inside of taillamp

Dimension "T"

mm

3,5 (+1/-0,5)

4(1)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.7

BE60.00-P-1020-01MA

Outside of taillamp to inside of taillamp

Dimension "T"

mm

4(1)

For picture, see

AR60.00-P-0700-01MFA

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-01A

Sealant

A 002 989 45 20

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00