Remove/install wheel arch flaring

AR63.50-D-6220FA

Remove/install wheel arch flaring

14.05.2019

Model

909

Shown on model 909.632

1

Outer wheel flange

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket

3

Separate outer wheel flange (1)

AR63.50-D-6220-01FA

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

4

Prepare outer wheel flange (1) for installation

AR63.50-D-6220-02FA

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

5

Install outer wheel arch flaring (1)

AR63.50-D-6220-03FA

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Multifunction unit (spot welding)

6

Vacuum out hollow cavities


Remove metal shavings or metal grinding dust in hollow cavities.
Otherwise corrosion damage may occur.

7

Clean repair area

8

Remove welding protection blankets

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

9

Prime repair area using primer filler

 Use only primer filler approved by Daimler AG:
https://portal.aftersales.i.daimler.com

10

Perform seam sealing after repair

AR97.10-D-4000F

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Paint repair areas and adjacent surfaces

 Use only paints approved by Daimler AG:
https://portal.aftersales.i.daimler.com

12

Add cavity preserving agent

AR97.20-D-1500F

13

Install all detachable body components in area to be repaired

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42