P63.20-A167-09
Shown on model 177.0 |
1 | A-pillar reinforcement | 2 | Inner section of A-pillar |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | General information on body repair | ||
Topical note | Pretreatment of bonding surfaces | ||
Notes on acoustic foam and structural foam in the vehicle | |||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover all detachable parts remaining in vehicle with spark protection blanket. | ||
3 | Remove upper front longitudinal member. | ||
4 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 01 23 00 Body straightening system | ||
5 | Place vehicle on straightening bench and fasten. | ||
6 | Remove A-pillar paneling. | ||
7 | Cut off reinforcement of A-pillar (1) and inside of A-pillar (2). | ||
1K-zinc dust paint | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
General information on riveting | |||
8 | Prepare reinforcement of A-pillar (1) and inside of A-pillar (2) for installation. | ||
1K-zinc dust paint | |||
9 | Install and weld in the inside of A-pillar (2) and reinforcement of A-pillar (1). | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | |||
1K-zinc dust paint | |||
Parts kit for 2-component adhesive for body | |||
Side portal frame | |||
10 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
11 | Install A-pillar paneling. | ||
12 | Install upper front longitudinal member. | ||
13 | Clean weld joints and sheet metal flange. | ||
14 | Remove spark protection blankets. | ||
15 | Clean repair area. | ||
16 | Treat repair areas with primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
17 | Seal seam after repair. | ||
18 | Paint repair areas and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
19 | Supplement cavity preservation | ||
20 | Install detachable parts in the area of the repair point. |
210 589 17 23 00
Side portal frame
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1012-13A | Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
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