Shown on model 177.0 |
1 | A-pillar paneling |
P63.20-9379-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | General information on body repair | ||
Topical note | Pretreatment of bonding surfaces | ||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover all detachable parts remaining in vehicle with spark protection blanket. | ||
3 | Remove upper front longitudinal member. | ||
4 | Remove the A-pillar paneling(1). | ||
1K-zinc dust paint | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
General information on riveting | |||
5 | Prepare A-pillar paneling(1). | ||
1K-zinc dust paint | |||
6 | Install A-pillar paneling(1). | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | |||
1K-zinc dust paint | |||
Parts kit for 2-component adhesive for body | |||
If a basic body filler is used as an alternative to the restoration of surfaces with body solder, | |||
| |||
apply basic body filler. | |||
Parts kit for 2-component adhesive for body | |||
Basic body filler | |||
7 | Install upper front longitudinal member. | ||
8 | Clean weld joints and sheet metal flange. | ||
9 | Remove spark protection blankets. | ||
10 | Clean repair area. | ||
11 | Prime repair areas with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
12 | Seal seam after repair. | ||
13 | Paint repair areas and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
14 | Supplement cavity preservation. | ||
15 | Reinstall detachable parts in area of repair point. |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1035-13A | Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
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