Replace complete A-pillar

AR63.20-P-1100FR

Replace complete A-pillar

22.02.2019

Model

257, 290

Shown on model 257

1

Upper front longitudinal member

6

A-pillar reinforcement

2

Strut

7

A-pillar inner panel

3

Reinforcement

8

Outer connecting panel

4

Bracket

9

Inner connecting panel

5

A-pillar paneling

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Notes on foam-protected insulation in body

AH60.00-P-0041-01A

General information on repair of vehicles with ultra-strength steels.

AH60.00-P-0024-01N

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove upper front longitudinal member (1), strut (2), reinforcement (3) and bracket (4).

AR62.20-P-1286-01FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

4

Set up straightening bench with straightening bench support members and straightening set.



000 588 01 23 00 Body straightening system

WS60.00-P-0023K

5

Place vehicle on straightening bench and fasten.

6

Remove A-pillar paneling (5), A-pillar reinforcement (6) and A-pillar inner panel (7).

AR63.20-P-1100-01FR

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

7

Prepare A-pillar paneling (5), A-pillar reinforcement (6), A-pillar inner panel (7), outer connecting panel (8) and inner connecting panel (9).

AR63.20-P-1100-09FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

8

Prepare upper front longitudinal member (1), strut (2), reinforcement (3) and bracket (4).

AR62.20-P-1286-02FR

 Cut A at upper front longitudinal member (1) and cut E on reinforcement (3) are not required.

1K-zinc dust paint

*BR00.45-Z-1056-07A

9

Install welding device.

AR62.20-P-1286-05FR

 Adapter kit

*213589002300

 Welding device

*253589002300

10

Install upper front longitudinal member (1), strut (2), reinforcement (3), bracket (4), A-pillar paneling (5), A-pillar reinforcement (6), A-pillar inner panel (7), outer connecting panel (8) and inner connecting panel (9).

AR63.20-P-1100-10FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1016-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1055-13A

 Adapter kit

*213589002300

 Welding device

*253589002300

 Side portal frame

*210589172300

If a basic body filler is used as an alternative to the restoration of surfaces with body solder,



apply basic body filler.

AR60.00-P-0031-01LWG

Basic body filler

*BR00.45-Z-1057-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

11

Remove welding device.

12

Release vehicle from straightening bench, lift and remove straightening bench.

13

Clean weld joints and sheet metal flange.

14

Remove spark protection blankets.

15

Clean repair area.

16

Prime repair areas with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
https://xentryportal.i.daimler.com

17

Seal seam after repair.

Model 257

AR97.10-P-4000FR

Model 290

AR97.10-P-4000FRX

18

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
https://xentryportal.i.daimler.com

19

Supplement cavity preservation

Model 257

AR97.20-P-1500FR

Model 290

AR97.20-P-1500FRX

20

Reinstall detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1016-13A

Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)

A 004 990 17 97

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1055-13A

Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)

A 000 991 86 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71