Prepare B-pillar outer section

AR63.20-D-1121-02TSB	Prepare B-pillar outer section
	000 588 01 84 00 Welder		WS60.00-P-0021K

Model	907.6/7, 910.6
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6/7, 910.6
	except code T19 (Sliding door left)
	Left side of vehicle

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

 Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

 The following operation steps are shown on model 910.631 except code T19 (Sliding door, left) on the left component parts and must be similarly performed for vehicles without code T16 (Sliding door, right) in the case of damage to the right side of the vehicle.

1	Mark separating points at new B-pillar outer section part (2) (areas A and B).

 Transfer separation points from vehicle.

2	Disconnect separating points at new B-pillar outer section part (2) (areas A and B).

 Commercially available devices/tools
Body power jigsaw

3	Dispose of remaining piece.

D63.20-1526-02

4	Punch holes in B-pillar outer section (1) (area C).

 Take over dimensions for holes from vehicle.

 Commercially available devices/tools
Hole punching pliers 6 mm

5	Model 910.6 Punch holes in B-pillar outer section (1) (area D).

 Take over dimensions for holes from vehicle.

 Commercially available devices/tools
Hole punching pliers 6 mm

6	Grind mating surfaces down to bare metal in cross-hatched areas and around holes (area C) on B-pillar outer section (1) and reinforcements (3, 4).

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

7	Model 910.6 Grind cross-hatched areas down to bare metal around holes (area D) on B-pillar outer section (1).

 Commercially available devices/tools
Rotary wire brush

8	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

9	Zinc dust paint to insides of spot weld flanges.

D63.20-1527-06

D63.20-1528-09

a

Dimension (45 mm)

b

Dimension (27 mm)

10	Install, fit and fix in place reinforcement (4) in B-pillar outer section (1).

 Align reinforcement (4) according to holes (arrows) in B-pillar outer section (1).

 Commercially available devices/tools
Clamping pliers (Standard)

11	Install, fit and fix in place reinforcement (3) in B-pillar outer section (1).

 Observe dimensions (A, B).

 Commercially available devices/tools
Clamping pliers (Standard)

12	Reinforcements (3, 4)   (areas E and F).

13	Apply zinc dust paint to spot weld flanges (areas E and F).

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