Partially remove/install A-pillar inner section

AR63.20-D-1101NB

Partially remove/install A-pillar inner section

14.05.2019

Model

903.61/62/66/67, 904.61/62/66

with code ZU9 (National version for Mexico)

Right side of vehicle

Model

903.61/66/67, 904.61/66

with code ZU7 (National version for Canada)

Right side of vehicle

Model

903.61/66/67, 904.61/66

with code ZU8 (National version for USA)

Right side of vehicle

1

Innenteil A-Säule

2

Teilstück Innenteil A-Säule

3

Wasserabweisblech

4

Niet



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Stoßfänger vorn abbauen

AR88.20-D-2000NA

2

Frontgrill ausbauen

AR88.00-D-2115NA

3

Schlossquerträger ausbauen

AR88.00-D-2302NA

4

Wischwasserbehälter ausbauen

5

Luftfilter mit Ansaugschläuchen ausbauen

6

Vorbaubeplankung abbauen

AR62.10-D-5750NA

7

Radbügel ausbauen

AR61.10-D-0006NA

8

Sonstige Anbauteile im Reparaturbereich entfernen

9

Alle Anbauteile, die im Reparaturbereich verbleiben, abdecken

10

Niete (4) für Wasserabweisblech (3) mit Bohrer Ø 5 mm aufbohren. Wasserabweisblech (3) abnehmen

11

Teilstück Innenteil A-Säule (2) abtrennen

AR63.20-D-1101-01C

AR64.20-D-0002A

 Schweißpunkte ausfräsen.

 Spot weld milling cutter

*201589005100



Install

12

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

13

Prepare part of inner section of A-pillar (2) for installation

AR63.20-D-1101-02C

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

14

Fit and position part of inner section of A-pillar (2)

 Fit A-pillar inner section element according to other side of vehicle. Measure distances by means of cross measurement (vehicle center = drill hole for washing nozzle hose duct).

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

15

Weld in part of inner section of A-pillar (2)

AR63.20-D-1101-03C

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

16

Install wheel arch flaring

AR61.10-D-0006NA

17

Grind off any residue welding material

18

Vacuum out hollow cavities


Metal shavings and/or metallic grinding dust in cavities
can lead to corrosion damage.

19

Clean areas repaired and priming with MB primer filler

20

Supplement standard seals with MB body sealant

AR97.10-D-4000A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

21

Supplement standard underfloor protection with MB permanent underbody sealant

22

Rivet water deflector panel (3) to inner section of A-pillar (2)

Hand riveter

23

Paint repair area adjacent surfaces

24

Add cavity preserving agent

25

Install air filter with intake hoses

26

Install wiper water reservoir

27

Install front-end paneling

AR62.10-D-5750NA

28

Install lock cross member

AR88.00-D-2302NA

29

Install grille

AR88.00-D-2115NA

30

Install bumper

AR88.20-D-2000NA

31

Reinstall all detachable parts removed

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20