Removing, installing left side paneling

AR63.10-S-0100A

Removing, installing left side paneling

21.2.97



Removal

Danger!

The high voltage used for arc welding presents a lethal hazard. Risk of explosion when welding near extremely flammable materials. Risk of injury from weld spatter and UV light when welding. Risk of poisoning if welding gasses are inhaled

Use insulating mats. Wear protective clothing, safety glasses and safety mask. Keep flammable substances away from the danger zone. Use evacuation system.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on body repair

All models

AH60.00-N-0001-01A



General notes on welding

Models 638, 901, 902, 903, 904, 950, 952, 953, 954

AH60.00-N-0005-01A

1

Removing rear bumper

2

Removing rear left-hand lamp cluster

3

Remove detachable body components from the repair area

4

Cover all detachable body components remaining in repair area

Tarpaulin

*WH58.30-Z-1001-40A

5.1

Undo side wall flanges (4) in load compartment

Model 638.0 box-type truck without windows

 Carefully heat using hot air gun and undo bonding.

*WH58.30-Z-1004-20A

6

Releasing side wall stiffeners (3) in load compartment

 Carefully heat using hot air gun and undo glued joints.

*WH58.30-Z-1004-20A

7

Detach left side wall paneling (1)

AR63.10-S-0100-01A



*201589005100

Drill

*WE58.40-Z-1001-03A

Body saw

*WE58.40-Z-1004-03A



Installation

8

Prepare left side wall paneling (1) connecting points

AR63.10-S-0100-02A

Straight grinder

*WE58.40-Z-1002-03A

Angular grinder

*WE58.40-Z-1003-03A

Zinc dust paint

9

Prepare left side wall paneling (1) for installation

AR63.10-S-0100-03A

Straight grinder

*WE58.40-Z-1002-03A

Angular grinder

*WE58.40-Z-1003-03A

Zinc dust paint



Gap dimensions on hoods, doors and covers

Model 638

AR60.00-S-0700-01V

10

Vacuum out hollow cavities

 Metal chips and grinding dust in hollow cavities can lead to corrosion damage.

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

11

Install filler neck housing (5) into left side wall paneling (1)

AR63.10-S-0002-05A

Drill

*WE58.40-Z-1001-03A

Straight grinder

*WE58.40-Z-1002-03A

Angular grinder

*WE58.40-Z-1003-03A

Inert gas welding device

*WE58.40-Z-1001-02A

Zinc dust paint

Body sealing compound

12

Apply adhesive (7) to B-pillar

Body adhesive

*BR00.45-Z-1014-02A

13

Apply adhesive to side wall stiffeners (3)

14.1

Apply adhesive to side wall flanges (3)

Model 638.0 box-type truck without windows

15

Weld in left side wall paneling (1)

AR63.10-S-0100-04A

Inert gas welding device

*WE58.40-Z-1001-02A

Spot welder

*WE58.40-Z-1002-02A

Multifunction device

*WE58.40-Z-1003-02A



Copper plate for welding in sheet metal parts

All models

WF58.50-N-6310-01A

16

Grind off protruding welding material

Straight grinder

*WE58.40-Z-1002-03A

Angular grinder

*WE58.40-Z-1003-03A

17.1

Cut out window cutout

Models 638.1, 638.2, MODEL 638.0 with CODE (W02) box-type truck with all-round glazing,

AR63.10-S-5892-05A

Drill

*WE58.40-Z-1001-03A

Body saw

*WE58.40-Z-1004-03A

18

Clean repaired areas and prime with MB primer/filler

19

Supplement standard seals with MB body sealant

See painting manual

20

Supplement standard underfloor protection with MB permanent underfloor protection agent

21

Paint area repaired and adjacent surfaces

22

Supplement hollow cavity preservation

23

Attaching rear bumper

24

Installing rear left-hand lamp cluster

25

Install attached parts

Number

Designation

WH58.30-Z-1004-20A

Hot-air gun

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1003-02A

Multifunction device

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Number

Designation

Order number

BR00.45-Z-1014-02A

Body adhesive Terokal 5046 / by Teroson

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