Install sidewall paneling up to bead

AR63.10-D-5913-07F

Install sidewall paneling up to bead

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Model

909.843

with code W03 (Body extension)

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

1

Install duplicators (2), fit and fix in place.

2

Tack weld duplicators (2) (area F).

3

Grind tack welds down flat (area F).

4

Apply sealant to body on crosshatched area.

5

Install rear side wall (1), fit and fix in place.

6

Tack weld rear side wall (1).

7

Rear side wall (1)   (areas B, C and C1).

8

Rear side wall (1)   (areas D and E).

9

Model 909.843
with code W03 (Body extension)
except code T16 (Sliding door right)
Right side wall (1) with a length of approx. 5 mm each at distances of approx. 30 mm   (area G).

Only on repair on right side of vehicle.

 Complete inert gas welds at intervals holding a steel or copper block from outside, allow to cool down in between.
Otherwise heat distortion can occur.

10

Left side wall (1) with a length of approx. 5 mm each at distances of approx. 30 mm   (area G).

Only on repair on left side of vehicle.

 Complete inert gas welds at intervals holding a steel or copper block from outside, allow to cool down in between.
Otherwise heat distortion can occur.

11

Model 909.843
with code W03 (Body extension)
except code T16 (Sliding door right)
Level inert gas weld on right side wall (1) (area G).

Only on repair on right side of vehicle.

 Seal joint between the right side wall (1) and right front side wall using sealant later.

12

Level inert gas weld on left side wall (1) (area G).

Only on repair on left side of vehicle.

 Seal joint between the left side wall (1) and left front side wall using sealant later.

13

Grind down flat rear side wall (1) (areas D and E).

14

Restore surface and smooth (areas D and E).

15

Model 909.843
with code T16 (Sliding door right)
with code W03 (Body extension)
Sidewall (1)   (area G1).

Only on repair on right side of vehicle.

16

Model 909.843
with code T16 (Sliding door right)
with code W03 (Body extension)
Grind down flat side wall (1) (area G1).

Only on repair on right side of vehicle.

17

Model 909.843
with code T16 (Sliding door right)
with code W03 (Body extension)
Restore surface and smooth (area G1).

Only on repair on right side of vehicle.

18

Side wall (1)   (area I).

19

Side wall (1)   (areas J and K).

20

Grind down flat side wall (1) (areas J and K).

21

Restore surface and smooth (areas J and K).

22

Left side wall (1) with a length of approx. 5 mm each at distances of approx. 30 mm   (area L).

 Complete inert gas welds at intervals holding a steel or copper block from outside, allow to cool down in between.
Otherwise heat distortion can occur.

23

Level inert gas welds (area L).

24

Restore surface and smooth (area L).

25

Remove grinding dust.