ar6310d014001tsb

Cut off rear side wall paneling with side roof paneling

Typ ar · temat 63.10 · wersja 0100 · 2018-06-07

Dotyczy: Model 907.6/7 with code D03 (Roof and rear-end doors, high version) except code T16 (Sliding door right) Right side of vehicle Model 907.6/7 with code D03 (Roof and rear-end doors, high version) except code T19 (Sliding door left) Left side of vehicle Model 907.6 with code D05 (Super-high roof) except code T16 (Sliding door right) Right side of vehicle Model 907.6 with code D05 (Super-high roof) except code T19 (Sliding door left) Left side of vehicle Model 907.6 with code D06 (Super-high roof painted in

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.10 Ściana boczna — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.35 Błotnik/ ściana boczna — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.38 Poszycie z lewej strony — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.39 Poszycie z prawej strony — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.39 Dach › 35.39.30 Poszycie/rama dachu — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

AR63.10-D-0140-01TSB

Cut off rear side wall paneling with side roof paneling

000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

except code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D05 (Super-high roof)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D05 (Super-high roof)

except code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

except code T19 (Sliding door left)

Left side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

except code T16 (Sliding door right)

Right side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

except code T19 (Sliding door left)

Left side of vehicle

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Additional information can be found in the superordinate service document.
The safety information in the superordinate KD document must be observed.

The next steps are shown on model 907.733 with code D03 (roof and rear-end doors, high version) except code T19 (left sliding door) on the left side of the vehicle and must be carried out in the same way for vehicles except code T16 (right sliding door) on the right side of the vehicle in the event of damage.

Cut off rear side wall paneling with side roof paneling

1

Mark separating points on the rear side wall paneling (1) with side roof paneling (2) (areas A and B).


Mark separating points along the edge.



2

Disconnect separating points on rear side wall paneling (1) with side roof paneling (2) (areas A and B).


Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.


Commercially available devices/tools
Body power jigsaw


D63.10-2044-06

Cut off rear side wall paneling with side roof paneling

3

Mark separating point on the side roof paneling (2) (area C).


Mark separating point as shown.



4

Disconnect separating point from side roof paneling (2) (area C).


Do not cut too deeply.
Otherwise the components below can be damaged and weakened.


Commercially available devices/tools
Body power jigsaw


D63.10-2045-06

Cut off rear side wall paneling with side roof paneling

5

Mark separating point on rear side wall paneling (1) (area D).



6

Disconnect separating point from rear side wall paneling (1) (area D).


Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.


Commercially available devices/tools
Body power jigsaw


D63.10-2046-06

Cut off rear side wall paneling with side roof paneling

D63.10-2047-09

7

Model 907.6/7 with one or two windows in the rear side wall
Expose spot welds on rear side wall paneling (1) (area E).

Commercially available devices/tools
Rotary wire brush

8

Model 907.6/7 with one or two windows in the rear side wall
Cut off spot welds on rear side wall paneling (1) (area E).

Commercially available devices/tools
Spot weld milling machine

Cut off rear side wall paneling with side roof paneling

D63.10-2048-09

9

Expose spot welds on rear side wall paneling (1) (areas F, G, H, I, and J).

Commercially available devices/tools
Rotary wire brush

10

Cut off spot welds on rear side wall paneling (1) (areas F, G, H, I, and J).

Commercially available devices/tools
Spot weld milling machine

11

Reshape spot weld flange on rear side wall paneling (1) at the wheel arch (area I).

Cut off rear side wall paneling with side roof paneling

Shown on rear side wall paneling (1) with one window

D63.10-2049-06

Cut off rear side wall paneling with side roof paneling

12.1

Model 907.6/7 with one or two windows in the rear side wall
Heat adhesive in cross-hatched areas and separate.



12.2

Model 907.6 without one and without two windows in rear side wall, model 910.6
Heat adhesive in cross-hatched areas and separate.



13

Remove damaged rear side wall paneling (1) with side roof paneling (2).


Shown on rear side wall paneling (1) without one window

D63.10-2050-06

Cut off rear side wall paneling with side roof paneling

D63.10-2051-09

14

Expose spot welds on the rear side wall paneling remaining piece (3) (area K) and rear side wall paneling remaining piece (4) (area L).

Commercially available devices/tools
Rotary wire brush

15

Cut off spot welds on rear side wall paneling remaining piece (3) (area K) and rear side wall paneling remaining piece (4) (area L).

Commercially available devices/tools
Spot weld milling machine

16

Heat adhesive in cross-hatched area and separate.

17

Remove rear side wall paneling remaining pieces (3, 4).

18

Bend remaining piece with chisel (area M).

Commercially available devices/tools
Chisel

Cut off rear side wall paneling with side roof paneling

Shown on rear side wall with one window

D63.10-2052-06

Cut off rear side wall paneling with side roof paneling

19.1

Model 907.6/7 with one or two windows in the rear side wall
Grind down mating surfaces to bare metal in cross-hatched areas.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



19.2

Model 907.6 without one window and without two windows in the rear side wall, model 910.6
Grind down mating surfaces to bare metal in cross-hatched areas.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



20.1

Model 907.6/7 with one or two windows in the rear side wall
Level adhesive residues in hatched areas to 1 mm.



20.2

Model 907.6 without one window and without two windows in the rear side wall, model 910.6
Level adhesive residues in hatched areas to 1 mm.



21

Remove shavings and milling chips.


Commercially available devices/tools
Wet and dry vacuum cleaner



22

Zinc dust paint to insides of spot weld flanges.


Shown on rear side wall without one window

D63.10-2053-06

Cut off rear side wall paneling with side roof paneling

D63.10-2054-09

23

Grind down mating surfaces to bare metal in cross-hatched areas.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

24

Remove shavings and milling chips.

Commercially available devices/tools
Wet and dry vacuum cleaner

25

Zinc dust paint to insides of spot weld flanges.

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