Cut off rear side wall paneling with side roof paneling

AR63.10-D-0140-01TS

Cut off rear side wall paneling with side roof paneling



000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

with code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D05 (Super-high roof)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D05 (Super-high roof)

with code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

with code T19 (Sliding door left)

Left side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

with code T16 (Sliding door right)

Right side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

with code T19 (Sliding door left)

Left side of vehicle

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Mark separating points on the rear side wall paneling (1) with side roof paneling (2) (areas A and B).

 Mark separating point along the edge (area A).

 Mark separating point as shown (area B).

2

Disconnect separating points on rear side wall paneling (1) with side roof paneling (2) (areas A and B).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

 Commercially available devices/tools
Body power jigsaw

3

Mark separating point on rear side wall paneling (1) (area C).

4

Disconnect separating point on rear side wall paneling (1) (area C).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

 Commercially available devices/tools
Body power jigsaw

5

Expose spot welds on rear side wall paneling (1) with side roof paneling (2) (areas D, E, and F).

 Commercially available devices/tools
Rotary wire brush

6

Cut off spot welds on the rear side wall paneling (1) with side roof paneling (2) (areas D, E, and F).

 Commercially available devices/tools
Spot weld milling machine

7

Expose weld seams on rear side wall paneling (1) with side roof paneling (2) (areas G and H).

 Commercially available devices/tools
Rotary wire brush

8

Disconnect weld seams on rear side wall paneling (1) with side roof paneling (2) (areas G and H).

 Commercially available devices/tools
Straight grinder

9

Model 907.6/7 with one or two windows in the rear side wall
Expose spot welds on rear side wall paneling (1) (area I).

 Commercially available devices/tools
Rotary wire brush

10

Model 907.6/7 with one or two windows in the rear side wall
Cut out spot welds on rear side wall paneling (1) (area I).

 Commercially available devices/tools
Spot weld milling machine

11

Expose spot welds on rear side wall paneling (1) (areas J, K, L, M, N, O, and P).

 Commercially available devices/tools
Rotary wire brush

12

Cut off spot welds on rear side wall paneling (1) (areas J, K, L, M, N, O, and P).

 Commercially available devices/tools
Spot weld milling machine

13

Reshape spot weld flange on rear side wall paneling (1) at wheel arch (area O).

Shown on rear side wall paneling (1) with one window

14.1

Model 907.6/7 with one or two windows in the rear side wall
Heat adhesive in cross-hatched areas and separate.

14.2

Model 907.6 without one and without two windows in rear side wall, model 910.6
Heat adhesive in cross-hatched areas and separate.

15

Remove damaged rear side wall paneling (1) with side roof paneling (2).

Shown on rear side wall paneling (1) without one window

16

Expose spot welds on rear side wall paneling remaining piece (3) (area R) and rear side wall paneling remaining piece (4) (area Q).

 Commercially available devices/tools
Rotary wire brush

17

Cut out spot welds on rear side wall paneling remaining piece (3) (area R) and rear side wall paneling remaining piece (4) (area Q).

 Commercially available devices/tools
Spot weld milling machine

18

Heat adhesive in cross-hatched area and separate.

19

Remove rear side wall paneling remaining pieces (3, 4).

Shown on rear side wall with one window

Shown on rear side wall without one window

20.1

Model 907.6/7 with one or two windows in the rear side wall
Grind down mating surfaces to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

20.2

Model 907.6 without one window and without two windows in the rear side wall, model 910.6
Grind down mating surfaces to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

21.1

Model 907.6/7 with one or two windows in the rear side wall
Level adhesive residues in hatched areas to 1 mm.

21.2

Model 907.6 without one window and without two windows in the rear side wall, model 910.6
Level adhesive residues in hatched areas to 1 mm.

22

Remove shavings and milling chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

23

Zinc dust paint to insides of spot weld flanges.

24

Grind down mating surfaces to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

25

Remove shavings and milling chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

26

Zinc dust paint to insides of spot weld flanges.