Replacing front reinforcement (without straightening bench)

AR62.30-P-1410G

Replacing front reinforcement (without straightening bench)

29.3.96



Removal



General notes on body repair

All models

AH60.00-N-0001-01A

1

Remove attached parts in area to be repaired

2

Cover all attached parts remaining on vehicle (in area to be repaired)

3

Cut off deformed wheelhouse



Includes cutting off front reinforcement

AR62.20-P-1250-01G

4

Prepare new parts



Includes preparing front reinforcement

AR62.20-P-1250-02G



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



Installation

5

Install front reinforcement (without straightening bench)



AR62.30-P-1410-01G

6

Weld in front reinforcement



7

Clean areas to be repaired and prime with MB-2K primer/filler

Paintwork, general

Material survey

Primer and filler

8

Supplement standard sealing with MB body sealant

Sealing joints following repair

AR97.10-P-4000G

9

Paint reinforcement and adjacent surfaces to match color of car

Paintwork, general

Material survey

10

Hollow cavity preservation following repair

Supplementing hollow cavity and engine compartment preservation

Preserving engine compartment

AR97.20-P-1500G

11

Reinstall all attached parts removed

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner