P62.30-0311-05
| Removal | ||
| General notes on body repair | All models | |
1 | Remove attached parts in area to be repaired | ||
2 | Cover all attached parts remaining on vehicle (in area to be repaired) | ||
3 | Cut off deformed wheelhouse | Includes cutting off front reinforcement | |
4 | Prepare new parts | Includes preparing front reinforcement | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
| Installation | ||
5 | Install front reinforcement (without straightening bench) | | |
6 | Weld in front reinforcement | | |
7 | Clean areas to be repaired and prime with MB-2K primer/filler | Paintwork, general Material survey Primer and filler | |
8 | Supplement standard sealing with MB body sealant | Sealing joints following repair | |
9 | Paint reinforcement and adjacent surfaces to match color of car | Paintwork, general Material survey | |
10 | Hollow cavity preservation following repair | Supplementing hollow cavity and engine compartment preservation | |
11 | Reinstall all attached parts removed |
201 589 00 51 00
129 589 03 21 00
170 589 00 23 00
Spot weld cutter
Check and welding gage for front reinforcement
Feeler gage
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ar6220p125001g Cutting off deformed wheelhouse
- ar6220p125002g Preparing new parts
- ar6230p141001g Installing front reinforcement (without straightening bench)
- ar9710p4000g Sealing joints following repairs
- ar9720p1500g Preserving hollow cavities following repair