ar6230p1410g

Replacing front reinforcement (without straightening bench)

Type ar · topic 62.30 · version 0107 · 2006-07-26

Applies to: MODEL 170

Where it sits

Function group 3 Body › 62 Front end and fire wall › 62.30 Front cross member and reinforcement — Series 170

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.30 Front end, complete — Series 170

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.40 Firewall — Series 170

AR62.30-P-1410G

Replacing front reinforcement (without straightening bench)

29.3.96

MODEL 170

Replacing front reinforcement (without straightening bench)

P62.30-0311-05

Removal

General notes on body repair

All models

AH60.00-N-0001-01A

1

Remove attached parts in area to be repaired

2

Cover all attached parts remaining on vehicle (in area to be repaired)

3

Cut off deformed wheelhouse

Includes cutting off front reinforcement

AR62.20-P-1250-01G

4

Prepare new parts

Includes preparing front reinforcement

AR62.20-P-1250-02G

Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

Installation

5

Install front reinforcement (without straightening bench)

AR62.30-P-1410-01G

6

Weld in front reinforcement

7

Clean areas to be repaired and prime with MB-2K primer/filler

Paintwork, general

Material survey

Primer and filler

8

Supplement standard sealing with MB body sealant

Sealing joints following repair

AR97.10-P-4000G

9

Paint reinforcement and adjacent surfaces to match color of car

Paintwork, general

Material survey

10

Hollow cavity preservation following repair

Supplementing hollow cavity and engine compartment preservation

Preserving engine compartment

AR97.20-P-1500G

11

Reinstall all attached parts removed

Replacing front reinforcement (without straightening bench)
Replacing front reinforcement (without straightening bench)
Replacing front reinforcement (without straightening bench)

201 589 00 51 00

129 589 03 21 00

170 589 00 23 00

Spot weld cutter

Check and welding gage for front reinforcement

Feeler gage

Commercially available tools

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Referenced documents