Replacing front side member up to floor area of passenger compartment

AR62.20-S-1240A

Replacing front side member up to floor area of passenger compartment

25.2.97



Removing

Danger!

The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Risk of injury from welding spatter and UV light while welding. Risk of poisoning if welding vapors are inhaled

Use insulating mats. Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on body repair

All models

AH60.00-N-0001-01A



Gap dimensions on hoods, doors and covers

Model 638

AR60.00-S-0700-01V



Locating points on body

AH60.10-N-1300-01A



Locating points on full vehicle

AH60.10-N-1350-01A

1

Dismantle assembly parts in repair area

2

Cover all detachable body components remaining in area to be repaired

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

3

Celette straightening set set-up

AR60.10-S-1070A

4

Removing complete wheelhouse

AR62.20-S-1200A

5

Make parting cut in longitudinal member

AR62.20-S-1240-01A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

6

Separate longitudinal member at underside

AR62.20-S-1240-02A



*201589005100



*201589005101

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

N

Separate longitudinal member at passenger compartment side

AR62.20-S-1240-03A



*201589005100



*201589005101

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

8

Removing longitudinal member

9

Vacuum hollow spaces

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A



Installing

10

Preparing longitudinal member for welding in

AR62.20-S-1240-04A

Inert gas welding equipment

*WE58.40-Z-1001-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric / pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Zinc dust paint which can be spot welded

11

Preparing body for welding in longitudinal member

AR62.20-S-1240-05A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

12

Welding longitudinal member at underside

AR62.20-S-1240-06A

Inert gas welding equipment

*WE58.40-Z-1001-02A

13

Welding longitudinal member at passenger compartment side

AR62.20-S-1240-07A

Inert gas welding equipment

*WE58.40-Z-1001-02A

14

Conduct corrosion prevention measure

Refer to Paintwork Manual 

15

Installing complete wheelhouse

AR62.20-S-1200A

16

Mount assembly parts in repair area

Number

Designation

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner