Replace complete wheel well · ar6220s1200e · Mercedes-Benz WIS

AR62.20-S-1200E

Replace complete wheel well

04.05.2020

Model

447, 448

Modification notes

19.02.2020	Repair materials reference BR00.45-Z-1001-07A zinc dust paint suitable for spot welding, added.	Operation step 11	AR62.20-S-1280-01E
19.02.2020	Repair materials reference BR00.45-Z-1092-02A body adhesive kit, 2-component adhesive, added.	Operation step 1	AR62.20-S-1280-03E
19.02.2020	Repair materials reference BR00.45-Z-1001-07A zinc dust paint suitable for spot welding, added.	Operation step 10	AR62.20-S-1280-03E
19.02.2020	Repair materials reference BR00.45-Z-1001-07A zinc dust paint suitable for spot welding, added.	Operation step 7	AR62.20-S-1280-04E
30.04.2020	Work procedure revised	The whole document

1	Wheel well

S62.20-5238-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 447 with engine 780	AS00.00-Z-0035-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Topical note	Notes on threaded connections fastened using a tightening angle-based tightening process		AH00.00-P-0020-01A
Topical note	Notes on battery		AH54.10-P-0001-01A
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment	Model 447 with engine 780	AH00.00-Z-0300-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove upper front longitudinal member.		AR62.20-S-1286-01E
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
4	Remove wheel well paneling front section.		AR62.20-S-1280-01E
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Remove wheel well (1).		AR62.20-S-1200-21E
		Clip: Remove wheel well	GB62.20-S-0000-00A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner
6	Prepare upper front longitudinal member for installation.		AR62.20-S-1286-02E
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Attach vehicle identification number.		AR60.00-S-0800E
8	Prepare wheel well paneling front section for installation.		AR62.20-S-1280-04E
		 Commercially available devices/tools Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
9	Prepare wheel well (1) for installation.		AR62.20-S-1200-19E
		Clip: Prepare wheel well for installation	GB62.20-S-0000-01A
		 Commercially available devices/tools Hand drill Rotary wire brush Wet and dry vacuum cleaner
	Install
10	Install and weld in wheel well (1).		AR62.20-S-1200-17E
		Clip: Install and weld in wheel well	GB62.20-S-0000-02A
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		 Commercially available devices/tools Clamping pliers (Standard) Hand drill Rotary wire brush Wet and dry vacuum cleaner
11	Install corresponding welding fixture.	Model 447 with engine 622, 780	AR62.20-S-1286-05EFA
		Model 447 with engine 274, 651, 654 Model 448 with engine 274	AR62.20-S-1286-05EFE
		 Bolt, suspension strut to body	*BA32.25-N-1004-04C
		 Model 447 with engine 274, 651, 654 Model 448 with engine 274 Welding device	*447589022300
		 Model 447 with engine 622, 780 Welding device	*447589032300
12	Install and weld in wheel well paneling front section with welding fixture.		AR62.20-S-1280-03E
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		 Model 447 with engine 274, 651, 654 Model 448 with engine 274 Welding device	*447589022300
		 Model 447 with engine 622, 780 Welding device	*447589032300
13	Install corresponding welding fixture.	Model 447 with engine 622, 780	AR62.20-S-1286-05EFA
		Model 447 with engine 274, 651, 654 Model 448 with engine 274	AR62.20-S-1286-05EFE
		 Bolt, suspension strut to body	*BA32.25-N-1004-04C
		 Model 447 with engine 274, 651, 654 Model 448 with engine 274 Welding device	*447589022300
		 Model 447 with engine 622, 780 Welding device	*447589032300
14	Install and weld in upper front longitudinal member (1) using welding fixture.		AR62.20-S-1286-03E
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Clamping pliers (Standard) Hand drill Blind riveting tool (set force > 19 kN) Rotary wire brush Wet and dry vacuum cleaner
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1001-13A
		 Model 447 with engine 274, 651, 654 Model 448 with engine 274 Welding device	*447589022300
		 Model 447 with engine 622, 780 Welding device	*447589032300
	Remove
15	Remove corresponding welding fixture.	 Model 447 with engine 274, 651, 654 Model 448 with engine 274 Welding device	*447589022300
		 Model 447 with engine 622, 780 Welding device	*447589032300
16	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
17	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Repair area must be free of dust and grease. Otherwise adhesion problems may occur.
		 Use only primer filler approved by Daimler AG: https://xentry.daimler.com
18	Seal seam after repair.		AR97.10-S-4000E
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
19	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: https://xentry.daimler.com
20	Supplement cavity preservation.		AR97.20-S-1500E
21	Install all detachable parts in area of repair point.

 Suspension struts

Number	Designation			Model 447, 448
BA32.25-N-1004-04C	Bolt, suspension strut to body	Stage 1	Nm	40
		Stage 2	°	90

447 589 02 23 00

Welding device

447 589 03 23 00

Welding device

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	A 003 990 35 97
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71

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