The next steps are shown on the left side of the vehicle for model 907.633 and must be performed in a similar way in the event of damage on the right side of the vehicle.
D62.20-0142-09
a | Dimension (165 mm) | c | Dimension (25 mm) | |
b | Dimension (90 mm) |
1 | Scribe separation lines on front top inner longitudinal member (1) (areas A, B, and C) |
Observe dimensions (A, B, C). |
2 | Separate front top inner longitudinal member (1) at separating points (areas A, B, and C). |
Do not cut too deeply (area C). |
3 | Expose spot welds on front top inner longitudinal member (1) (areas D, D1, and E). |
4 | Cut out spot welds on front top inner longitudinal member (1) (areas D, D1, and E). |
Cut out spot welds through 2 panel thicknesses (area D1). |
5 | Remove damaged front top inner longitudinal member (1). |
6 | Grind mating surfaces down to bare metal in cross-hatched areas and around holes. |
Sand down spot weld flanges to bare metal on both sides. |
7 | Remove shavings and milling chips. |
8 | Zinc dust paint to insides of spot weld flanges. |
D62.20-0148-06
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