1 | Bracket |
D61.10-1471-06
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove front bumper | ||
2 | Remove left headlamp unit | ||
3 | Remove auxiliary water heater |
| |
4 | Remove all detachable parts in repair area | ||
5 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
6 | Expose spot seams in areas A and grind off | ||
7 | Remove bracket (1) | ||
8 | Grind connecting plates down to bare metal and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
| Install | ||
9 | Grind bracket (1) down to bare metal in marked areas and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
10 | Position mount (1) according to dimensions specified in drawing and align | Dimensions: | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
11 | Weld bracket (1) onto the body | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
12 | Remove spark protection blankets | ||
13 | Clean cavities | | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
15 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
16 | Reinstall all detachable parts removed from repair area | ||
17 | Install auxiliary water heater |
| |
18 | Install left lamp unit | ||
19 | Bolt on front bumper |
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