P60.00-2380-08
A Damaged point
C Repair area
B Repair area
P60.00-2383-08
1 Masking tape
P60.00-2386-08
2 Bottom repair mat
3 Top repair mat
P60.00-2389-08
1 Masking tape
D Repaired damage point
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
Danger! | Explosion hazard from grinding dust. Injury hazard by irritating respiratory paths when inhaling or skin and eye contact with carbon fibers | Evacuation of dust with permissible vacuum cleanerWear respiratory protection, protective gloves and safety glasses. | |
Danger! | Risk of explosion caused by handling polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins. | No smoking! No open flames! Use protective cream, wear protective glove and safety glasses. Ensure that the area is well ventilated. | |
Danger! | Explosion hazard when handling organic peroxide hardeners Risk of injury caused by skin and eye contact with organic peroxide hardeners | No smoking! No open flames! Use protective cream, wear protective glove and safety glasses. Ensure that the area is well ventilated. | |
| General information on repairs to body | All models | |
| Notes on recording temperature and humidity during fiber composite repair | Model 199 | |
1 | Remove detachable body components in area to be repaired | ||
2 | Establish damage point (A) | The damaged areas may be repaired only after checking the SLR damage information | |
The area, limit and method of repair are defined in the SLR damage information. | |||
3 | Determine and mark repair areas (B and C) | Repair area (B) = diameter of damage point (A) + 50 mm. | |
Repair area (C) = diameter of damage point (A) + 100 mm. | |||
4 | Attach masking tape (1) | Glue area around repair surface. | |
5 | Separate damage point (A) | Always work with fiber composite in well ventilated rooms; use suction and ventilation facilities if required. Wear protective clothing. | |
Straight grinder (electric/pneumatic) | |||
6 | Prepare fiber composite surface for repair | Use 50 mm dia. grinding disc | |
Use degreasing agent | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
7 | Acclimatize to specified room temperature | Observe specifications for repair conditions. | |
8 | Start temperature and humidity recording | For repair documentation. | |
9 | Prepare resin for fiber composite repair | Observe processing information from manufacturer. | |
| Notes on processing resin and hardener for fiber composite | Model 199 | |
Use resin for fiber composite materials | |||
Use suitable mixing vessel for mixing and wear protective gloves | |||
Use brush for applying resin | |||
10 | Prepare fiber composite mats for repair | Observe processing information from manufacturer. | |
Use dry carbon fiber texture | |||
Use separation foil | |||
Use spatula for application and wear protective gloves | |||
11 | Cut repair mats to size | Bottom repair mat (2) = diameter of damage point (A) + 50 mm. | |
Upper repair mat (3) = diameter of damage point (A) + 100 mm. | |||
12 | Position bottom repair mat (2) on repair area (B) | Position in center of repair area (B) | |
13 | Position upper repair mat (3) on repair area (C) | Position in center of repair area (C) | |
14 | Determine vacuum repair method | ||
15 | Allow repair mats to cure | Observe specifications on processing temperature, humidity and drying time. | |
16 | Remove vacuum bag | ||
17 | Remove masking tape (1) | ||
18 | Perform subsequent treatment to repaired damage point (D) | Observe drying temperature and time. | |
Use heating lamp | |||
19 | Terminate temperature and humidity recording | For repair documentation. | |
20 | Clean area to be repaired | ||
21 | Install all detachable parts in area to be repaired |
Workshop equipment
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
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