Perform initial accident diagnosis

AR60.00-P-1105FRX

Perform initial accident diagnosis

11.12.2018

Model

290

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Note on working on aluminum components and vehicles

AH60.00-P-0034-01FRX

Evaluating steering gear when repairing accident vehicles

AH46.20-P-9409-01A



Check

1

Print out checklist and document the following tests.



Checklist for damage diagnosis in the event of an accident, form

OF60.00-P-1000-01FRX

2

Check vehicle exterior in the visible area for damage.



AP60.00-P-0050M

3

Check gaps.

AR60.00-P-0900-01FRX

Engine hood to fender

*BE60.00-P-1001-01KA

Engine hood to bumper

*BE60.00-P-1002-01KA

Protrusion of radiator trim/soft nose, engine hood

*BE60.00-P-1003-01KA

Bumper to fender

*BE60.00-P-1004-01KA

Fender to headlamp

*BE60.00-P-1005-01KA

Bumper to headlamp at bottom

*BE60.00-P-1006-01KA

Bumper to headlamp, side

*BE60.00-P-1007-01KA

Bumper to headlamp at top

*BE60.00-P-1008-01KA

Front door to fender

*BE60.00-P-1009-01KA

Front door to rear door

*BE60.00-P-1010-01KA

Rear door to side section, bottom

*BE60.00-P-1011-01KA

Taillamp to bumper

*BE60.00-P-1012-01KA

Liftgate to bumper

*BE60.00-P-1013-01KA

Rear fender to taillamp

*BE60.00-P-1014-01KA

Liftgate to outer tail lamp

*BE60.00-P-1015-01KA

B-pillar cover to front window

*BE60.00-P-1016-01KA

B-pillar cover to rear window

*BE60.00-P-1017-01KA

Liftgate to fender

*BE60.00-P-1018-01KA

Side wall to bumper at rear

*BE60.00-P-1020-01KA

Roof to liftgate

*BE60.00-P-1021-01KA

Panoramic roof to liftgate

*BE60.00-P-1022-01KA

 Feeler gauge

*129589032100

4

Check all visible parts of vehicle underside for damage and leaks.



AP00.20-P-0054I

5

Check tires for damage and condition.



AP40.10-P-4051EW

6

Check disk wheels for damage and condition.

7

Perform chassis alignment.

If required.

AR40.20-P-0200FRX

8

Expose structural components.

9

Perform visual check on structural components.

AR62.10-P-1101-01FR


If cracks, folds or deformation are present, always replace corresponding structural component (exception: connecting flange to suspension strut tower for front module carrier).
The required min. strength of the structural components can otherwise not be guaranteed.

10

Measure structural components.

AR62.10-P-1110-02FRX

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A



000 588 01 23 00 Body straightening system

WS60.00-P-0023K


If cracks, folds or deformation are present, always replace corresponding structural component (exception: connecting flange to suspension strut tower for front module carrier).
The required min. strength of the structural components can otherwise not be guaranteed.

 Measure structural components only in combination with approved electronic measuring systems.

 Bolt, front axle carrier to longitudinal member

*BA33.10-P-1001-01Q

 Bolt, cross member to soundproofing

*BA62.30-P-1001-01H

 Bolt, insulation to longitudinal member

*BA62.30-P-1005-01H

Front end, suspension strut tower

*BE62.10-P-1001-02A

Front end, connecting flange on suspension strut tower for front module carrier

*BE62.10-P-1002-02A

Rear end, crossmember above rear axle

*BE62.10-P-1003-02A

Rear end, longitudinal member bracket

*BE62.10-P-1004-02A

Rear end, suspension strut tower

*BE62.10-P-1005-02A

11

Install remaining parts.

If required.

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1001-01KA

Engine hood to fender

Dimension "A"

mm

3 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1002-01KA

Engine hood to bumper

Dimension "B"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1003-01KA

Protrusion of radiator trim/soft nose, engine hood

Dimension "B1"

mm

1 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1004-01KA

Bumper to fender

Dimension "C"

mm

0 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1005-01KA

Fender to headlamp

Dimension "D"

mm

2 (1,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1006-01KA

Bumper to headlamp at bottom

Dimension "E1"

mm

2,0 (1,0)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1007-01KA

Bumper to headlamp, side

Dimension "E2"

mm

3 (1,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1008-01KA

Bumper to headlamp at top

Dimension "E3"

mm

4,5 (2,0)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1009-01KA

Front door to fender

Dimension "F"

mm

4 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1010-01KA

Front door to rear door

Dimension "G"

mm

4 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1011-01KA

Rear door to side section, bottom

Dimension "H"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1012-01KA

Taillamp to bumper

Dimension "I"

mm

2 (1)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1013-01KA

Liftgate to bumper

Dimension "J"

mm

5 (1,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1014-01KA

Rear fender to taillamp

Dimension "K"

mm

1 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1015-01KA

Liftgate to outer tail lamp

Dimension "L1"

mm

4,5 (1,0)

Dimension "L2"

mm

5 (1,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1016-01KA

B-pillar cover to front window

Dimension "M"

mm

10 (-0,5/+1)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1017-01KA

B-pillar cover to rear window

Dimension "N"

mm

10 (-0,5/+1)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1018-01KA

Liftgate to fender

Dimension "O"

mm

3,5 (1,0)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1020-01KA

Side wall to bumper at rear

Dimension "Q"

mm

0,5 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1021-01KA

Roof to liftgate

Dimension "R1"

mm

5,0 (1,0)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1022-01KA

Panoramic roof to liftgate

Dimension "R2"

mm

5,5 (-1,5/+1,0)

For picture, see

AR60.00-P-0900-01FRX

Measurement of structural components

Number

Designation

Model 290

BE62.10-P-1001-02A

Front end, suspension strut tower

Specified value for tolerance range in "X"

Point 4, left/right

mm

2

Specified value for tolerance range in "Y"

Point 4, left/right

mm

2

Specified value for tolerance range in "Z"

Point 4, left/right

mm

2

Measurement of structural components

Number

Designation

Model 290

BE62.10-P-1002-02A

Front end, connecting flange on suspension strut tower for front module carrier

Specified value for tolerance range in "X"

Point 5, left/right

mm

2

Specified value for tolerance range in "Y"

Point 5, left/right

mm

2

Index for measuring point "Z"

Point 5, left/right

Actual value deviation = OK

mm

< 2

Actual value deviation = restraightening permissible

mm

 10

Actual value deviation = replace component part

mm

> 10

Measurement of structural components

Number

Designation

Model 290

BE62.10-P-1003-02A

Rear end, crossmember above rear axle

Specified value for tolerance range in "X"

Point 6, left/right

mm

1,5

Point 7, left/right

mm

2

Specified value for tolerance range in "Y"

Point 6, left/right

mm

1,5

Point 7, left/right

mm

2

Specified value for tolerance range in "Z"

Point 6, left/right

mm

1,5

Point 7, left/right

mm

2

Measurement of structural components

Number

Designation

Model 290

BE62.10-P-1004-02A

Rear end, longitudinal member bracket

Specified value for tolerance range in "X"

Point 8/9, left/right

mm

2

Specified value for tolerance range in "Y"

Point 8/9, left/right

mm

2

Specified value for tolerance range in "Z"

Point 8/9, left/right

mm

2

Measurement of structural components

Number

Designation

Model 290

BE62.10-P-1005-02A

Rear end, suspension strut tower

Specified value for tolerance range in "X"

Point 10, left/right

mm

2

Specified value for tolerance range in "Y"

Point 10, left/right

mm

2

Specified value for tolerance range in "Z"

Point 10, left/right

mm

2

 Front axle carrier

Number

Designation

Model 290

BA33.10-P-1001-01Q

Bolt, front axle carrier to longitudinal member

Nm

180

 Cross member and front reinforcement

Number

Designation

Model 290

BA62.30-P-1001-01H

Bolt, cross member to soundproofing

M10

Stage 1

Left side

Nm

28

Right side

Nm

35

Stage 2

°

135

 Cross member and front reinforcement

Number

Designation

Model 290

BA62.30-P-1005-01H

Bolt, insulation to longitudinal member

M12

Stage 1

Nm

90

Stage 2

°

90