P49.10-3291-09
Shown on vehicle without code M005 (4 MATIC) |
1 | Rear muffler | M16/57 | Exhaust flap controller | x1 | Separation point | ||
2 | Bracket |
P49.10-A037-09
Shown on vehicle with code M005 (4 MATIC) |
1 | Rear muffler | 4 | Bolts | 7 | Strut | ||
2 | Bracket | 5 | Strut | M16/57 | Exhaust flap controller | ||
3 | Nut | 6 | Bolts | x1 | Separation point |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on self-locking nuts and bolts | ||
| Remove | ||
1 | Lift vehicle with lifting platform. | ||
2.1 | Release clamp at separating point (x1). | If a clamp is already present. | |
2.2 | Perform repair cut at separating point (x1) of exhaust system. | If no clamp is present. | |
Perform repair cut at center marking of the three markings. | |||
Commercially available devices/tools | |||
3 | Unscrew nut (3). | Nut, elastomer bearing to rear reinforcement | |
4 | Remove screws (4) and remove strut (5). | ||
5 | Remove screws (6) and remove strut (7). | Engine 260 in model 118, 177, 247 | |
6 | Support rear muffler (1). | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
7 | Unhook rear muffler (1) from the elastomer bearings of the brackets (2). | ||
8 | Release and disconnect electrical connector at exhaust gas flap controller (M16/57). | ||
9 | Secure rear exhaust system against falling down, slightly lower rear muffler (1) and remove. | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
Aid of helper required. | |||
| Install | ||
10 | Remove combustion and corrosion residues at separating point (x1). | ||
11 | Check elastomer bearings of rear exhaust system for damage, replace if necessary. | ||
12 | Attach clamp for separating point (x1). | Replace clamp. | |
13 | Secure rear exhaust system against falling down and lift under rear muffler (1) to installation position. | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
Aid of helper required. | |||
14 | Hook rear muffler (1) into the elastomer bearings of the brackets (2). | ||
15 | Slightly tighten clamp at separating point (x1) by hand. | ||
16 | Align exhaust system so that free of tension. | Check for alignment of clamp at separating point (x1). | |
17 | Tighten clamp at separating point (x1). | Clamp, rear exhaust system to center exhaust system | |
18 | Connect electrical connector to the exhaust gas flap controller (M16/57) and lock. | ||
19 | Insert strut (5) and tighten screws (4). | Screw, center cross strut (rear) to frame floor assembly | |
20 | Insert strut (7) and tighten screws (6). | Engine 260 in model 118, 177, 247 | |
Screw, center cross strut (front) to frame floor assembly | |||
21 | Tighten nut (3). | Nut, elastomer bearing to rear reinforcement | |
| Check | ||
22 | Check installation position and unobstructed movement of exhaust system and correct if necessary. | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
23 | Perform engine test run to check exhaust system for leaks. |
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