D49.10-1160-07
1 | Clip | 3 | Bracket | 5 | Electrical connector | ||
2 | Catalytic converter | 4 | Bracket | 6 | Bracket |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
| Remove/install | ||
1 | Raise vehicle. | ||
2 | Remove clamp(1). | Pipe clamp, catalytic converter to turbocharger | |
3 | Remove bracket (3) from the catalytic converter (2). | Nut, bracket to catalytic converter | |
4 | Expose electrical wiring harness and release and disconnect electrical connector (5). | Installation: Replace cable tie. | |
5 | Unclip electrical connector (5) from the bracket (4). | ||
6 | Remove spring washers from the brackets (4, 6) of the exhaust rubber mounts. | Installation: Replace spring washers. | |
7 | Unhook exhaust rubber mounts of the exhaust system from the brackets (4, 6) and remove. | Aid of helper required. | |
Installation: Check the exhaust rubber mounts of the exhaust system for damage and wear; replace if necessary. | |||
The number of exhaust rubber mounts varies depending on the wheelbase. | |||
8 | Remove exhaust system. | Aid of helper required. | |
Installation: The exhaust system must be installed free of tension; align exhaust system if necessary. | |||
9 | Install in the reverse order. | ||
| Check | ||
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
10 | Perform engine test run and check exhaust system in the area of the catalytic converter (2) for leak tightness. |
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