AR42.45-P-0817SN | Remove/install electronic stability program (ESP) hydraulic unit | 14.2.12 |
MODEL 450.3 /4 (except , 450.418) as of 1.1.05
P42.45-2512-07
1 Bolts (on model 450.4)
2 Diagonal strut (for model 450.4)
3 Fuse
7 Bracket
N47-5 ESP control unit
4 Electrical connector
5 Hydraulic unit
6 Bolts
P42.45-2685-04
5 Hydraulic unit
7 Bracket
8 Brake line
8.1 Brake line
9 Brake line
9.1 Brake line
10 Brake line
11 Brake line
12 Nuts
Modification notes
| Remove/install | ||
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
| Brake fluid notes | ||
| Notes on repairs to brake system | ||
| Information on preventing damage to electronic components due to electrostatic discharge | ||
1 | Disconnect battery ground line | ||
2 | Remove underfloor panels | ||
3 | Remove bolts (1) from both diagonal struts (2) and remove diagonal struts (2) | On model 450.4 | |
| |||
| Checking | ||
4 | Check the bolted connection of the brake lines (8, 8.1, 9, 9.1, 10, 11) on the hydraulic unit (5) for color coding | Installation: Mark brake lines accordingly. | |
"Yellow" locking paint | |||
"Red" safety paint | |||
5 | Release retainer (3) and disconnect electrical connector (4) from ESP control unit (N47-5) | ||
6 | Remove bolts (6) and lower hydraulic unit (5) with bracket (7) until the brake lines (8, 8.1, 9, 9.1, 10, 11) are accessible | Installation: Do not bend brake line (8, 8.1, 9, 9.1, 10, 11), pay attention to routing, leaktightness and clearance. | |
| |||
7 | Loosen threaded connection of brake line (8, 8.1, 9, 9.1, 10, 11) at hydraulic unit (5) and disconnect | Collect brake fluid which runs out in a suitable container. | |
Installation: Do not damage the threads when positioning the threaded connections as the resulting chippings could cause the entire brake system to fail. | |||
| |||
| |||
8 | Remove corresponding brake line (8, 8.1, 9, 9.1, 10, 11) | Only if a brake line (8, 8.1, 9, 9.1, 10, 11) with red color coding has been removed. | |
9 | Remove nuts (12) on bracket (7) and remove hydraulic unit (5) | ||
10 | Install in the reverse order | ||
11 | Bleed brake system | ||
12 | Carry out transposition test | ||
| Connect STAR DIAGNOSIS and read out fault memory | ||
13 | Check brake system for leaks |
Electronic Stability Program (ESP)
Number | Designation | Model | ||
BA42.45-P-1002-01F | Bolt, intermediate bracket to floor panel | Nm | 20 | |
BA42.45-P-1005-01F | Brake line to ESP hydraulic unit | Nm | 14 | |
Diagonal strut to underbody
Box wrench bit
450 589 09 99 04
Repair materials
Number | Designation | Order number |
BR00.45-Z-1027-07A | "Yellow" locking paint | Lackfabrik Bäder GmbH & Co. KG |
BR00.45-Z-1028-07A | "Red" safety paint | Lackfabrik Bäder GmbH & Co. KG |
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