D42.10-1181-09
Shown on model 909.63 |
1 | Brake caliper (front axle) | 05 | Pressure tester | |
3 | Brake caliper (rear axle) |
Danger | Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | |
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Topical note | Notes on repairs to brake system | ||
Topical note | Notes on checking brake system for leaks | ||
Topical note | Brake fluid notes | ||
| Remove | ||
1 | Remove wheels | If necessary. | |
| Check | ||
2.1 | Attach pressure tester (05) with test line for brake pressure test at the brake calipers (1, 3) on the left side of the vehicle | With wheel and tire assemblies mounted. | |
Model 909.63Wheels fitted | |||
Model 909.64 | |||
| 000 588 07 21 00 Test equipment | ||
| Test line for testing brake pressure | ||
| Brake fluids (DOT 4 plus) | ||
Assembly cleaner | |||
2.2 | Install pressure tester (05) directly on left brake calipers (1, 3) | With wheel and tire assemblies removed. | |
Model 909.6 | |||
| 000 588 07 21 00 Test equipment | ||
| Brake fluids (DOT 4 plus) | ||
3 | Perform low-pressure and high-pressure check on brake system | ||
| 000 588 07 21 00 Test equipment | ||
Model 909High-pressure test of brake system | |||
Model 909Low-pressure test of brake system | |||
Brake pedal jack | |||
4.1 | Detach pressure tester (05) from test line | With wheel and tire assemblies mounted. | |
4.2 | Detach pressure tester (05) from left brake calipers (1, 3) and install bleed valves | With wheel and tire assemblies removed. | |
Bleed screw to brake caliper | |||
Bleed screw to brake caliper | |||
5 | Remove test line and attach bleed valve | With wheel and tire assemblies mounted. | |
Model 909.6 | |||
Bleed screw to brake caliper | |||
6 | Install wear indicator electric line on left front brake caliper and plug together electrical connector until it latches | Model 909.63 | |
Bolt, wear indicator to brake caliper | |||
7 | Bleed brake system | ||
| Install | ||
8 | Install wheels | If necessary. | |
000 589 18 31 00
Brake pedal jack
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