ar4210b1040a

Remove/install brake linings

Typ ar · temat 42.10 · wersja 0206 · 2020-08-27

Dotyczy: Model 364, 368, 382, 384, 397, 634, 688 Model 384, 386, 388, 397, 660, 693, 695, 696, 934.2, 936.3, 938.1, 958.2/4 Model 384, 386, 397, 682, 693, 694, 695 Model 688, 958.0/1

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 2 Podwozie › 42 Układ hydrauliczny i mechanizm hamulców › 42.10 Hamulec główny — Seria 364 · Seria 368 · Seria 382 · Seria 384 · Seria 386 · Seria 388 · Seria 397 · Seria 634 · Seria 660 · Seria 682 · Seria 688 · Seria 693 · Seria 694 · Seria 695 · Seria 696 · Seria 934 (modele 2**) · Seria 936 (modele 3**) · Seria 938 (modele 1**) · Seria 958 (modele 0**, 1**, 2**, 4**)

EinPAS 21 Hamulce/instalacja podciśnieniowa/układ sprężonego powietrza › 21.15 Hamulec zasadniczy/instalacja podciśnieniowa › 21.15.40 Hamulec zasadniczy z przodu — Seria 364 · Seria 368 · Seria 382 · Seria 384 · Seria 386 · Seria 388 · Seria 397 · Seria 634 · Seria 660 · Seria 682 · Seria 688 · Seria 693 · Seria 694 · Seria 695 · Seria 696 · Seria 934 (modele 2**) · Seria 936 (modele 3**) · Seria 938 (modele 1**) · Seria 958 (modele 0**, 1**, 2**, 4**)

EinPAS 21 Hamulce/instalacja podciśnieniowa/układ sprężonego powietrza › 21.15 Hamulec zasadniczy/instalacja podciśnieniowa › 21.15.42 Hamulec zasadniczy z tyłu — Seria 364 · Seria 368 · Seria 382 · Seria 384 · Seria 386 · Seria 388 · Seria 397 · Seria 634 · Seria 660 · Seria 682 · Seria 688 · Seria 693 · Seria 694 · Seria 695 · Seria 696 · Seria 934 (modele 2**) · Seria 936 (modele 3**) · Seria 938 (modele 1**) · Seria 958 (modele 0**, 1**, 2**, 4**)

AR42.10-B-1040A

Remove/install brake linings

20.08.2020

Model

364, 368, 382, 384, 397, 634, 688

Model

384, 386, 388, 397, 660, 693, 695, 696, 934.2, 936.3, 938.1, 958.2/4

Model

384, 386, 397, 682, 693, 694, 695

Model

688, 958.0/1

Remove/install brake linings

1

Brake shoe

2

Brake pads

3

Rivet

4

Point of support for riveting

5

Point for the application of previous attachment force

6

Entrance for riveting force

7

Correct rivet shape (after riveting)

A

Lining thickness

B

Minimum lining thickness

B42.10-0007-06

Remove

1

Remove the lining brake (2) from the brake shoes (1)

Use a riveting device with an adequate mandrel.

Support the shoe (1) on an appropriate base to permit the rivet to go out (3).

Type 934.241/251, 938.1, 958.0/1/2/4Trim thickness for exchange

*BE42.10-B-1002-13E

Type 364, 382, 384, 386, 388, 634, 660, 682, 688, 693, 694, 695, 696Minimum brakepad thickness

*BE42.10-B-1009-13A

Clean

2

Clean the brake shoes (1) and inspect them for damages

The surfaces where the linings seat (2) must be flat and free of damages or burrs.

If the brake shoe linings (1) reach the minimum limit (B), if they are mirrored by excess temperature, soaked with oil, grease or mechanical damage:

Replace the brake shoes linings (1)

Install

3

Determine the repair status of the linings (2) to be used

Measure the diameter of the brake drum and use adequate linings.
The brake drums must be in the same condition on the same axle.

Type 934.241/251, 938.14, 958.0/1/2/4Brake drum inside diameter

*BE42.10-B-1001-12E

Type 934.241/251, 938.14, 958.0/1/2/4Brake linings thickness

*BE42.10-B-1001-13E

Type 364, 368, 382, 384, 386, 634, 660, 682, 688, 693, 694, 695, 696Brake drum inner diameter

*BE42.10-B-1010-13A

Type 364, 368, 382, 384, 386, 634, 660, 682, 688, 693, 694, 695, 696Long brakepad thickness

*BE42.10-B-1001-13A

Type 364, 368, 382, 384, 386, 634, 660, 682, 688, 693, 694, 695, 696Short brakepad thickness

*BE42.10-B-1002-13A

4

Install in the riveting tool an appropriate drift

Pay attention to use a drift of an appropriate shape in order to have the rivet (3) correctly shaped (7), by offering a previous fastening force.

Type 934.241/251, 938.14, 958.0/1/2/48 mm diameter rivet

*BE42.10-B-1006-13E

Type 364, 368, 382, 384, 386, 388, 634, 660, 682, 688, 693, 694, 695, 696Rivet diameter: 8 mm

*BE42.10-B-1007-13A

5

Position correctly the lining (2) on the shoe (1)

6

Rivet the lining (2) on the shoe (1) and use adequate rivets (3)


.

AR42.10-B-1040-01TA

Start the rivet from the center to the edge, pressing them with the prescribed force.

Type 934.241/251, 938.14 , 958.0/1/2/48 mm diameter rivet

*BE42.10-B-1006-13E

Type 364, 368, 382, 384, 386, 388, 634, 660, 682, 688, 693, 694, 695, 696Rivet diameter: 8 mm

*BE42.10-B-1007-13A

Drum brake

Number

Designation

Type 958.0/1/2/4 with rear axle 740.89, 741.95, 745.09, 746.23/98/99, 748.594, 749.11/143, 772.11

Type 934.241/251, 938.142, 936.315, 963.4, 964.2 with rear axle 740.880/881/884/885/892/893, 746.23/314/315, 748.27/594, 749.119/143

BE42.10-B-1001-12E

Brake drum inside diameter

Normal

mm

410,0

410,0

Repair I

mm

411,5

411,5

Repair II

mm

413,0

413,0

Wear limit

mm

414,5

414,5

Brake shoes

Number

Designation

Type 384.201/223, 695.010

Type 364, 368.006/104/106/112/115, 382.0/1, 384 (except 384.203/223 ), 386, 682, 693, 694, 695 (except 695.010) 696

BE42.10-B-1001-13A

Long brakepad thickness

Normal

mm

17,3 ... 17,6

17,3 ... 17,6

Repair I

mm

18,3 ... 18,6

18,3 ... 18,6

Repair II

mm

19,3 ... 19,6

19,3 ... 19,6

Brake shoes

Number

Designation

For vehicles 688

BE42.10-B-1001-13A

Long brakepad thickness

Normal

mm

9,7

Repair I

mm

10,2

Repair II

mm

10,7

Brake shoes

Number

Designation

Type 958.0/1/2/4 with rear axle 740.89, 741.95, 745.09, 746.23/98/99, 748.59, 749.11/14/91/92, 772.11

Type 934.241/251, 938.1, 963.4 with rear axle 740.881, 740.89, 746.23/314/315, 748.59, 749.11/14

BE42.10-B-1001-13E

Brake linings thickness

Normal

mm

17,0 ...17,3

17,0 ... 17,3

Repair I

mm

18,0 ... 18,3

18,0 ... 18,3

Repair II

mm

19,0 ... 19,3

19,0 ... 19,3

Brake shoes

Number

Designation

Type 384.201/223, 695.010

Type 364, 368.006/104/106/112/115, 382.0/1, 384 (except 384.203/223 ), 386, 682, 693, 694, 695 (except 695.010) 696

BE42.10-B-1002-13A

Short brakepad thickness

Normal

mm

17,4 ... 17,7

17,4 ... 17,7

Repair I

mm

18,4 ... 18,7

18,4 ... 18,7

Repair II

mm

19,4 ... 19,7

19,4 ... 19,7

Brake shoes

Number

Designation

For vehicles 688

BE42.10-B-1002-13A

Short brakepad thickness

Normal

mm

-

Repair I

mm

-

Repair II

mm

-

Brake shoes

Number

Designation

Type 958.0/1/2/4 with rear axle 740.89, 741.95, 745.09, 746.23/98/99, 748.59, 749.11/14/91/92, 772.11

Type 934.241/251, 938.1, 963.4 with rear axle 740.881, 740.89, 746.23/314/315, 748.59, 749.11/14

BE42.10-B-1002-13E

Trim thickness for exchange

mm

7

7

Brake shoes

Number

Designation

Type 958.0/1/2/4 with rear axle 740.89, 741.95, 745.09, 746.23/98/99, 748.59, 749.11/14/91/92, 772.11

Type 934.241/251, 938.1, 963.4 with rear axle 740.881, 740.89, 746.23/314/315, 748.59, 749.11/14

BE42.10-B-1006-13E

8 mm diameter rivet

Pretension force

N

300

300

Riveting force

N

24000

24000

Brake shoes

Number

Designation

Type 384.201/223, 695.010

Type 364, 368.006/104/106/112/115, 382.0/1, 384 (except 384.203/223 ), 386, 682, 693, 694, 695 (except 695.010) 696

BE42.10-B-1007-13A

Rivet diameter: 8 mm

Preload force

N

300

300

Riveting force

N

24000

24000

Brake shoes

Number

Designation

For vehicles 688

BE42.10-B-1007-13A

Rivet diameter: 8 mm

Preload force

N

300

Riveting force

N

24000

Brake shoes

Number

Designation

Type 384.201/223, 695.010

Type 364, 368.006/104/106/112/115, 382.0/1, 384 (except 384.203/223 ), 386, 682, 693, 694, 695 (except 695.010) 696

BE42.10-B-1009-13A

Minimum brakepad thickness

mm

5,6

7

Brake shoes

Number

Designation

For vehicles 688

BE42.10-B-1009-13A

Minimum brakepad thickness

mm

3,5 ... 4,0

Brake shoes

Number

Designation

Type 384.201/223, 695.010

Type 364, 368.006/104/106/112/115, 382.0/1, 384 (except 384.203/223 ), 386, 682, 693, 694, 695 (except 695.010) 696

BE42.10-B-1010-13A

Brake drum inner diameter

Normal

mm

364,0...364,2

410,0...410,2

Repair I

mm

365,5...365,7

411,5...411,7

Repair II

mm

367,0...367,2

413,0...413,2

Wear limit

mm

368

414,02

Brake shoes

Number

Designation

For vehicles 688

BE42.10-B-1010-13A

Brake drum inner diameter

Normal

mm

410,0...410,2

Repair I

mm

411,5...411,7

Repair II

mm

413,0...413,2

Wear limit

mm

414,02

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