P33.30-2164-09
Shown on left front axle shaft (1) |
1 | Front axle shaft | 4b | Clip | 9a | Clip | ||
1a | Retaining ring | 8 | Ball joint | 9b | Clip | ||
1b | Retaining ring | 8a | Constant velocity joint hub | 10 | Ball joint | ||
2 | Clip | 8b | Cage | 10a | Constant velocity joint hub | ||
4a | Boot | 9 | Boot | 10b | Cage |
1 | Front axle shaft |
3 | Drift |
9 | Boot |
10 | Ball joint |
P33.30-2165-12
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
| Remove | ||
1 | Remove left or right front axle shaft (1). | ||
2 | Clamp left or right front axle shaft (1) in a vise. | Use soft vise jaws. | |
3 | Remove clamps (9a, 9b) using a suitable tool. | ||
4 | Cut open boot (9) and remove from front axle shaft (1). | ||
5 | Mark ball joint (10) relative to front axle shaft (1). | | |
6 | Release vise and let ball joint (10) rest on protective jaws of vise. | ||
7 | Drive front axle shaft (1) out of ball joint (10) using drift (3). | Drift | |
8 | Remove retaining ring (1b) from front axle shaft (1). | ||
9 | Clamp front axle shaft(1) in a vise. | Use soft vise jaws. | |
10 | Remove clamps (2, 4b) using a suitable tool. | ||
11 | Cut open boot (4a) and remove from front axle shaft (1). | ||
12 | Remove ball joint (8) on constant velocity joint hub (8a) from front axle shaft (1) using a suitable tool. | ||
13 | Remove retaining ring (1a). | ||
| Clean | ||
14 | Clean ball joint (8) and front axle shaft (1). | Assembly cleaner | |
If the ball joint (8) is fouled, | |||
| |||
Mark ball joint (8), constant velocity joint hub (8a) and cage (8b) relative to each other and disassemble. | |||
15 | Clean ball joint (10). | Assembly cleaner | |
If the ball joint (10) is fouled, | |||
| |||
Mark ball joint (10), constant velocity joint hub (10a) and cage (10b) relative to each other and disassemble. | |||
| Install | ||
16 | Assemble ball joint (8). | If the ball joint (8) was disassembled for cleaning. | |
Observe markings. | |||
17 | Push clamp (2) onto front axle shaft (1). | ||
18 | Push boot (4a) with clamp (4b) onto front axle shaft (1). | ||
19 | Install retaining ring (1a). | Replace retaining ring (1a). | |
20 | Fill ball joint (8) half-full with grease. | Only use grease from the repair kit. | |
Model 177 (except 177.053/054) with transmission 700.42Filling capacity for joint housing to joint housing Ø | |||
Model 118.303 with transmission 700.42 | |||
Model 118.303 with transmission 700.42 | |||
21 | Push ball joint (8) onto front axle shaft (1) up to end stop. | Observe markings. | |
22 | Fill ball joint (8) with remaining grease. | Only use grease from the repair kit. | |
Model 177 (except 177.053/054) with transmission 700.42Filling capacity for joint housing to joint housing Ø | |||
Model 118.303 with transmission 700.42 | |||
Model 118.303 with transmission 700.42 | |||
23 | Push boot (4a) with clamp (4b) onto ball joint (8). | ||
24 | Position raised bead of boot (4a) in radial groove of ball joint (8). | ||
25 | Fasten clamp (4b) using a suitable tool. | | |
26 | Align boot (4a) with front axle shaft (1). | ||
27 | Position the raised bead of the boot (4a) in the radial groove of the front axle shaft (1). | ||
28 | Ventilate ball joint (8) by slightly lifting the raised bead. | | |
29 | Fasten clamp (2) using a suitable tool. | | |
30 | Assemble ball joint (10). | If ball joint (10) had been disassembled for cleaning. | |
Observe markings. | |||
31 | Push clamp (9a) onto front axle shaft (1). | ||
32 | Push new boot (9) with clamp (9b) onto front axle shaft (1). | ||
33 | Install retaining ring (1b). | Replace retaining ring (1b). | |
34 | Fill ball joint (10) with grease up to upper edge of constant velocity joint hub (10a). | Only use grease from the repair kit. | |
Model 177 (except 177.053/054) with transmission 700.42Filling capacity for joint housing to joint housing Ø | |||
Model 118.303 with transmission 700.42 | |||
Model 118.303 with transmission 700.42 | |||
35 | Push ball joint (10) onto front axle shaft (1) up to end stop. | ||
36 | Fill boot (9) and ball joint (10) with remaining grease. | Only use grease from the repair kit. | |
Model 177 (except 177.053/054) with transmission 700.42Filling capacity for joint housing to joint housing Ø | |||
Model 118.303 with transmission 700.42 | |||
Model 118.303 with transmission 700.42 | |||
37 | Push boot (9) with clamp (9b) onto ball joint (10). | ||
38 | Position raised bead of boot (9) in central groove of front axle shaft (1) and groove in ball joint (10). | ||
39 | Fasten clamp (9a) using a suitable tool. | | |
40 | Fasten clamp (9b) using a suitable tool. | | |
41 | Release vise and remove front axle shaft (1). | ||
42 | Install front axle shaft (1). |
Front axle shaft |
Number | Designation | Model 177 (except 177.053/054) | |||
BF33.30-P-1001-02H | Filling capacity for joint housing to joint housing Ø | Left side of outer joint (wheel side) | Ø 94 | g | 130 +10 |
Ø 98 | g | 190 +10 | |||
Ø 100 | g | 140 +10 | |||
Left side of inner joint (transmission side) | Ø 76 | g | 140 +10 | ||
Ø 84 | g | 172 +10 | |||
Ø 90 | g | 85 +10 | |||
Ø 94 | g | 90 +10 | |||
Ø 98 | g | 120 +10 | |||
Right side of outer joint (wheel side) | Ø 85 | g | 118 +10 | ||
Ø 90 | g | 147 +10 | |||
Ø 94 | g | 186 +10 | |||
Right side of inner ball joint (transmission side) | Ø 90 | g | 135 +10 | ||
Ø 97 | g | 172 +10 |
246 589 00 15 00
Drift
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