Remove/install clutch pedal

AR29.10-S-4598N

7.12.09

MODEL 638.### 2# except CODE (G40) Automatic transmission

S29.10-2509-09

1 Brake pedal

2 Cruise control switch

3 Clip

4 Clutch pedal

5 Support shaft

6 Guide element

13 Nuts

14 Pedal bracket

15 Spacer tube

16 Carrier

17 Pipe attachment support

7 Return spring

8 Clip

9 Clutch master cylinder

10 Screw

11 Bolts

12 Nut

Modification notes

13.8.99

Value changed to 20 Nm

Figure in BA25.20-N-1002-01C for engine 601.942/970 modified

	Remove/install
1	Remove brake pedal (1) from pedal bracket (14) and support (16)		AR29.10-S-4597N
2.1	Remove cruise control switch (2)	Vehicles with code MD0 (CC)
		Vehicles with engine 601.942/970
			*BA30.21-N-1001-01B
		Vehicles with engine 111.948/978
			*BA30.21-N-1002-01A
3	Remove connecting clip (3) of clutch pedal (4) from support shaft (5)
4	Fully operate clutch pedal (4), and pull out the group consisting of support shaft (5), guide element (6) and return spring (7)	 Compress the group lightly by hand
5	Remove connecting clip (8) of clutch master cylinder (9) from clutch pedal (4)
6	Remove mounting bolt (10) of spacer tube (15) from pedal bracket (14)		*BA29.10-N-1002-02C
7	Remove mounting bolts (11) of clutch master cylinder (9) from support (14)		*BA25.20-N-1002-01A
			*BA25.20-N-1002-01C
8	Remove mounting nut (12) from pipe attachment support (17)		*BA29.10-N-1003-02C
9	Remove actuating linkage of clutch master cylinder (9) from clutch pedal (4)
10	Remove mounting nuts (13) from group consisting of pedal bracket (14) and clutch pedal (4) from firewall		*BA29.10-N-1001-02C
11	Remove group consisting of pedal bracket (14) and clutch pedal (4)
12	Remove clutch pedal (4) from pedal bracket (14)		AR29.10-S-4598-01A
13	Install in the reverse sequence

 Clutch operating mechanism

Number	Designation		Engine 601.942/ 970


BA25.20-N-1002-01A	Bolt, clutch master cylinder to pedal bearing bracket	Nm	7

 Clutch operating mechanism

Number	Designation		Engine 111.948/ 978


BA25.20-N-1002-01C	Bolt, clutch slave cylinder to transmission	Nm	20

 Pedals, bearing bracket

Number	Designation		Model 638


BA29.10-N-1001-02C	Nut, pedal bearing bracket to body	Nm	23
BA29.10-N-1002-02C	Bolt, spacer tube to pedal bearing bracket	Nm	26
BA29.10-N-1003-02C	Nut, bracket line attachment to pedal bearing bracket	Nm	6

 Cruise control (CC [TPM])

Number	Designation		Engine 111.948/ 978


BA30.21-N-1002-01A	Nut, CC switch to pedal bearing bracket	Nm	10

 Cruise control (CC [TPM])

Number	Designation		Engine 601.942/ 970


BA30.21-N-1001-01B	Nut, CC switch to pedal bearing bracket	Nm	10