B25.20-0002-09
1 | Clutch pedal bracket | 6 | Set screws of master cylinder on the bracket | |
2 | Hydraulic sender cylinder | 7 | Hydraulic piping | |
3 | Pipe connection | 8 | Hydraulic reservoir | |
4 | Hose fitting pipe | 9 | Fuel supply end cover | |
5 | Connection elastic ring | 10 | Reservoir hose |
| Remove/install | ||
1 | Turn off the master switch | ||
Warning | Risk of injury caused by pinching and crushing when opening and closing engine hood | No one should be within the swivel range of the engine hood as it is being opened or closed. Always open engine hood all the way to the end position until this engages in the front locks. | |
2 | Open the hood and support it with a safety lock |
| |
Type 386, 388, 696 | |||
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
3 | Remove brake fluid from hydraulic reservoir (8) by means of suction | Collect brake fluid in an appropriate container for ecologically correct disposal. | |
4 | Detach the connecting pipe (4) with the tank hose (10) of the elastic connecting ring (5) on the master hydraulic cylinder (2) | Installation: install a new elastic connecting ring (5). | |
5 | Loosen the hydraulic pipe (7) of the emitter hydraulic cylinder (2) from the pipe connection (3) and then on the clamps that secure it |
| |
Type 688 | |||
The metal piping should not be forced nor kinked. | |||
Collect any rest of brake fluid when removing the piping and the cylinder and dispose of it in an environmentally friendly way. | |||
6 | From inside the cabin, remove the two bolts (6) and remove the master hydraulic cylinder (2) by the engine compartment | Type 384, 386, 388, 688, 696Master cylinder fastening | |
7 | Remove the protection belows | Installation: Install the new protection belows. | |
Lube a contact area of the rod with the cylinder plunger with long-term grease. | |||
Grease, DBL 6812.00 | |||
8 | If necessary, remove or replace the hydraulic tank (8) or the tank hose (10), remove the hose clamp and remove the nut securing the tank | The cleaning of the hydraulic tank (8) with its components and also of the hose (10) should be performed with alcohol, never be washed with petroleum-derived products, such as gasoline, kerosene, diesel oil etc. | |
After washing, the components should be cleaned with dry, clean compressed air. | |||
9 | Replace the emitter hydraulic cylinder repair |
| |
10 | Install in reverse order | ||
| Check | ||
11 | Refill the system with specified brake fluid and bleed off the clutch system | ||
12 | Regulate the brake pedal |
| |
13 | Check the hydraulic system for tightness |
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