P07.16-A031-09
1 | Rail | 4 | Screw | 6 | Snap clamp | ||
3 | Electrical connector | 5 | Bracket | 7 | Fuel return line |
P07.16-A030-09
1 | Rail | 9 | High-pressure line | 39 | Union nut | ||
8 | Injection lines |
Danger | Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Notes about Common-Rail components | |||
| Remove/install | ||
1 | Remove injection lines (8). | ||
2 | Release and disconnect electrical connectors (3). | ||
3 | Open snap clamp (6). | Pliers for click clamps | |
4 | Remove fuel return line (7) from rail (1) and collect any escaping fuel with a rag. | ||
5 | Remove snap clamp (6) from fuel return line (7). | Installation: Install new snap clamp (6). | |
6 | Seal openings on fuel return line (7) and rail (1) with suitable stop plugs. | Record plug | |
7 | Remove screws (4). | Bolt, rail clip to cylinder head cover | |
8 | Open holders (5). | ||
9 | Remove union nut (39) and collect escaping fuel with a rag. | ||
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
Union nut, pressure line to rail | |||
Record plug | |||
Open double hexagon box wrench | |||
10 | Remove rail (1). | ||
11 | Seal openings on rail (1) and high-pressure line (9) with suitable stop plugs. | Record plug | |
12 | Install in the reverse order. |
454 589 00 03 00
Open double hexagon box wrench
129 589 00 91 00
Record plug
171 589 00 37 00
Pliers for click clamps
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