1 | Flywheel / drive plate |
2 | Crankshaft pulse ring |
3 | Crankcase |
5 | Bottom half of crankcase |
5a | Bolts |
6 | Radial shaft sealing ring |
P03.20-2491-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
| Remove/install | ||
1 | Remove flywheel/drive plate (1). |
| |
Engine 260 in model 118, 177, 247 with transmission 724.1 | |||
2 | Remove crankshaft Hall sensor (B70). | ||
3 | Remove crankshaft pulse ring (2). | ||
| |||
4 | Remove screws (5a), release crankcase cover (5) with radial shaft sealing ring (6) from crankcase (3), and remove. | ||
| |||
Fit tool for prying off onto side notch clearances of the end cover (5). Heat up sealant with a heat gun if necessary. | |||
Commercially available devices/tools | |||
Installation: It is essential to observe information concerning applying sealant and the correct installation position of sealing lips of the radial shaft sealing ring (6). | |||
Loctite 7200 | |||
Assembly cleaner | |||
Sealant, Loctite 5970, 50 ml | |||
Screw, rear end cover to crankcase/oil pan (belt side) | |||
Installation tool | |||
| Clean | ||
5 | Clean sealing surfaces for end covers (5). | ||
Notes on application of flange sealants to seal major assemblies | |||
| |||
Loctite 7063 (400 ml) cleaning spray | |||
Loctite 7200 | |||
6 | Install in the reverse order. | ||
| Check | ||
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
7 | Perform engine test run. While doing so, check engine for proper operation and leak tightness. |
271 589 00 43 00
Installation tool
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |
BR00.45-Z-1038-04A | Loctite 7200 | Henkel AG & Co. KGaA |
BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |
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