Remove/install bottom part of oil pan

AR01.45-D-7555TSV

Remove/install bottom part of oil pan

18.02.2020

Engine

642 in model 907

1

Oil pan bottom section

2

Bolts

3

Electrical connector

1

Oil pan bottom section

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

 

Remove/install

1

Raise vehicle

AR00.60-D-1000-04TS

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01TS

2

Remove lower engine compartment paneling

If installed.

AR61.20-D-1105TS

 Installation: Only install lower engine compartment paneling after leak test.

3

Drain engine oil



Engine oil and oil filter change

AP18.00-D-0101TS

4

Disconnect electrical connector (3)

5

Remove screw/bolts (2)

 Bolt, oil pan bottom section to oil pan

*BA01.45-N-1002-01TSV

6

Remove oil pan bottom section (1)

Notes on sealant path for oil pan

AH01.45-N-0001-01WE

 Removal: To do this, disassemble oil pan bottom section (1) in area of cutouts (arrow) with suitable tool, and remove.

 Installation: Apply sealant as per sealant path.

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A



Clean

7

Clean sealing surfaces on oil pan and oil pan bottom section (1)

AR01.00-P-0050-01A

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

8

Modify engine oil fill level sensor

When replacing oil pan bottom section (1).

AR18.40-D-5116TSV

9

Install in the reverse order



Check

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

10

Check for leak tightness with engine running

 Visual inspection only.

 Oil pan

Number

Designation

Engine 642 in model 907

BA01.45-N-1002-01TSV

Bolt, oil pan bottom section to oil pan

Nm

12

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09