AR01.20-P-9765FG | Removing/installing the heating element for the crankcase ventilation system | 7.10.04 |
ENGINE 639.939 in MODEL 454.0
P01.20-2138-07
1 Expansion reservoir
3 Cover
4 Heating element for the crankcase ventilation system
8 Clip
9 Oil separator
5 Intake air hose
6 Coolant hose
7 Coolant hose
| Removing/installing | ||
Danger! | Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. | |
1 | Open engine hood | ||
2 | Unscrew screw cap on expansion reservoir (1) | Turn in an anti-clockwise direction, release pressure, and then unscrew cooling system cap. | |
3 | Remove vacuum reservoir | ||
4 | Loosen clamps (arrows) and remove cover (3) | ||
5 | Remove heating element for crankcase ventilation system (4) on intake air hose (5) | ||
6 | Clamp off coolant hose (6) using suitable hose clamp pliers | ||
7 | Remove clamps (8) and take coolant hoses (6, 7) off heating element for crankcase ventilation system (4) | Collect coolant which flows out in a suitable vessel. | |
Installation: Replace clamps (8). | |||
8 | Remove heating element for crankcase ventilation system (4) on oil separator (9) | ||
9 | Install in reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns when working in engine during starting procedure | Secure vehicle to prevent it from moving. | |
10 | Conduct engine test run and check cooling system in the area of the heating element of the crankcase ventilation system (4) for leaks | Until the cooling fan is switched on. | |
11 | Check coolant level, adjust to correct level if necessary. | ||
| Engine cooling system - inspect fluid level, adjust to correct level. Inspect anticorrosion/ antifreeze protection, adjust to correct concentration |
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