Assemble/disassemble engine on engine assembly stand
Typ ar · temat 01.00 · wersja 0101 · 2015-08-19
Dotyczy: Engine 934.9, 936.9
Niedostępne w języku „pl”; wyświetlono w języku Angielski.
Umiejscowienie
Grupa funkcyjna 1 Silnik › 01 Silnik kompletny, odpowietrzenie silnika, głowica cylindrów, skrzynia korbowa › 01.00 Informacje ogólne — Seria 934 (modele 9**) · Seria 936 (modele 9**)
Assemble/disassemble engine on engine assembly stand
Engine
934.9, 936.9
Engine complete
Number
Designation
Engine 934.9
Engine 936.9
BA01.10-N-1001-02B
Bolt, angle bracket to crankcase (engine assembly stand, commercial vehicle)
Erwin Schairer GmbH
M161.5
Nm
250
250
Engine complete
Number
Designation
Engine 934.9
Engine 936.9
BA01.10-N-1002-02B
Bolt and nut, angle bracket to supporting arm (engine assembly stand, commercial vehicle)
Erwin Schairer GmbH
M161.5
Nm
250
250
Oil pan
Number
Designation
Engine 934.9
BA01.45-N-1003-01W
Clamp, guide tube for oil dipstick/oil suction pipe in oil pan
Nm
3
Charge air pipe/charge air cooling
Number
Designation
Engine 934.9
BA09.41-N-1005-01Q
Bolt, charge air pipe to bracket
Nm
25
Exhaust aftertreatment, BlueTec®
Number
Designation
Engine 934.9
Engine 936.9
BA14.40-N-1016-02J
Bolt, solenoid valve for AdBlue® coolant for heater to engine support
Nm
30
30
Engine mounts, engine supports
Number
Designation
Engine 934.9
Engine 936.9
BA22.10-N-1001-01X
Bolt, front engine support to crankcase
M161.5
Nm
250
250
Attach, remove
W01.00-1124-09
1
Adjust the engine hoist in such a way that the removed engine hangs horizontally.
2
Lower engine until the engine does not yet touch the floor.
3
Only for engine 934.9. Remove right charge air pipe (1) .
4
Remove coolant connection (2).
5
Remove AdBlue® heater coolant solenoid valve (Y627) with coolant line (3). .
6
Only for engine 934.9. Remove oil suction pipe (4) .
7
Remove engine support on the right (8) on crankcase. .
8
Attach RH angle bracket (10) to crankcase. .
Only use the screw/bolts (11) and angle bracket (10) released for the commercial vehicle engine assembly stand.
W01.00-1104-06
9
Remove engine support on the left (12) on crankcase. .
10
Attach LH angle bracket (14) to crankcase. .
Only use the released screw/bolts (15) and angle bracket (14) for the engine and for the commercial vehicle engine assembly stand.
W01.00-1105-06
W01.00-1106-09
11
Raise engine and adjust the chain hoist or engine hoist in such a way that the angle bracket (10, 14) is parallel to the mount for the support arms (16).
The support arms (16) must stand on the commercial vehicle engine assembly stand (17) for attaching the engine in an horizontal position. The center of gravity of the engine must be located in the pivot of the commercial vehicle engine assembly stand (17).
12
Carefully lay angle brackets (10, 14) on the engine on the support arms (16) of the commercial vehicle engine assembly stand (17).
Do not damage any detachable parts on the engine when lowering the engine on the support arms (16).
13
Screw angle bracket (10, 14) onto the mounts for support arms (16) using the screw/bolts (18) and nuts released for the commercial vehicle engine assembly stand (17). .
Three of the screw/bolts (18) and nuts released for the commercial vehicle engine assembly stand (17) must be used on each side. The engine could tilt out of the commercial vehicle engine assembly stand (17) otherwise.
14
Secure commercial vehicle engine assembly stand (17) by screwing in the hill holder.