ar0100p0200gy

Inspect cylinders with a light probe

Typ ar · temat 01.00 · wersja 0200 · 2019-08-23

Dotyczy: Engine 642 in model 461, 463

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 1 Silnik › 01 Silnik kompletny, odpowietrzenie silnika, głowica cylindrów, skrzynia korbowa › 01.00 Informacje ogólne — Seria 461 · Seria 463

EinPAS 15 Silnik › 15.15 Silnik spalinowy kompletny/obudowa silnika/mechanizm korbowy › 15.15.15 Silnik spalinowy kompletny — Seria 461 · Seria 463

Dotyczy też silników/skrzyń biegów: 642 ***

AR01.00-P-0200GY

Inspect cylinders with a light probe

08.08.2019

Engine

642 in model 461, 463

Modification notes

05.08.2019

Information document AH05.30-P-1000-02SZ, added.

Operation step 7.

Inspect cylinders with a light probe

1

Endoscope

2

Flexible test probe

P01.00-3729-06

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Remove/install

1

Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).

2

Remove upper engine cover.

Engine 642 in model 461, 463

Engine 642.886 in model 463.306/336/346
Engine 642.887 in model 463
Engine 642.970 in model 463.303/340/341

AR01.10-P-2405GY

Installation: Only install upper engine cover after the leak test.

3

Remove injectors.

AR07.16-P-1000GY

4

Remove charge air cooler.


Engine 642 (except 642.887) in model 463
Engine 642 in model 461

AR09.41-P-6817GY

Engine 642.887 in model 463

AR09.41-P-6819LFD

5

Turn engine at center bolt of the crankshaft in the direction of engine rotation until the piston of the cylinder to be checked is at bottom dead center (BDC).

Socket wrench bit

*001589650900

6

Connect endoscope (1), insert flexible test probe (2) of the endoscope (1) through the bore of the injectors into the cylinder, and inspect cylinder with light probe.

000 588 01 21 00 Endoscope

WS01.00-P-0097B

7

Check cylinder barrel.

General information on checking valves, valve seats and valve guides

AH05.30-P-1000-02SZ

General information on inspecting cylinder walls

AH01.00-P-0300-01TD

000 588 01 21 00 Endoscope

WS01.00-P-0097B

If the cylinder barrel is roughened and the honing marks are no longer visible,

Remove cylinder head and perform a visual inspection.


AR01.30-P-5800GY

8

Install in the reverse order.

Check

Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

9

Perform engine test run and check fuel system for leaks.

Inspect cylinders with a light probe

001 589 65 09 00

Socket wrench bit

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