Spot weld milling cutter
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Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2745-09
1 Mark separation point (area A).
Dimension x approx. 15 mm
2 Cut separation point with body saw (area A).
Do not damage water drain hose underneath.
Do not damage stiffening plate below (area A1).
3 Mark coarse cut (area O).
4 Cut separation point with body saw (area O).
P63.50-2748-09
5 Expose spot welds (areas B, D, E, F, Q and R).
6 Cut out spot welds with spot weld milling cutter (areas B, D, E, F, Q and R).
7 Cut out MIG brazed seam (area S).
P63.50-2749-09
8 Expose spot welds (areas G, H, I, K, L and M).
9 Cut out spot welds with spot weld milling cutter (areas G, H, I, K, L and M).
10 Cut out MIG brazed seam (area L1).
P63.50-2592-09
11 Expose spot welds (area J).
12 Cut out spot welds with spot weld milling cutter or spherical milling cutter (area J).
P63.50-2752-06
13 Heat rear fender with hot air gun in cross-hatched areas.
Cross-hatched areas are foam-protected.
14 Remove rear fender.
P63.50-2757-09
15 Expose spot welds (areas C and N).
16 Cut out spot welds with spot weld milling cutter or spherical milling cutter (areas C and N).
17 Remove remaining piece.
18 Grind mating surfaces down to bare metal in cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
19 Remove grinding and drilling chips using wet/dry vacuum cleaner.
20 Coat insides of spot weld flanges with zinc dust paint.
P63.50-2781-09
21 Grind mating surfaces down to bare metal in cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
22 Remove grinding and drilling chips using wet/dry vacuum cleaner.
23 Coat insides of spot weld flanges with zinc dust paint.