Remove/install parking brake pedal assembly

AR42.20-P-0510RT

Remove/install parking brake pedal assembly

30.11.10

1.9.10

"Perform brake test on test bench" reference changed

Test sequence augmented/revised



Removing

1

Secure vehicle to prevent it from rolling away and then release the parking brake

 It is essential to take suitable measured to prevent the vehicle from rolling away in order to avoid risk of accident

2

Remove cover below dashboard (3)

 Left.

AR68.10-P-1500RT

3

Remove front door sill molding (5)

 Left.

AR68.30-P-4100RT

4

Remove trim (4) in the front footwell

 Left.

AR68.30-P-4010RT

5

Operate the unlocking (6) and hold, unscrewing the bolts (7) in the process

6

Detach internal component of unlocking (8) from the unlocking cable (1)

 Do not buckle the unlocking cable in order to avoid damage.

 Carefully pull the internal component of unlocking out of the dashboard until the ball head (9) of the unlocking cable is accessible. Unhook the ball head of the unlocking cable from the internal component of the unlocking.

 Make sure that the parking brake has been released.

7

Disconnect electrical connectors (10) from the parking brake indicator switch (S12)

8

Detach circlip (12) from the parking brake brake cable (11)

 Pry off circlip carefully.

 Make sure that the parking brake has been released.

9

Unlock notch (14) using a suitable tool and pull the latch rail (15) downwards out of the parking brake pedal assembly (2) together with the parking brake brake cable (11)

 Do not buckle the parking brake brake cable in order to avoid damage.

 In order to unlock the notch (14), it must be pressed outwards slightly (towards the A-pillar) until it releases the latch rail (15).

 Make sure that the parking brake has been released.

10

Unscrew bolts (13) and remove the parking brake pedal assembly (2)

 Do not buckle the unlocking cable (1) in order to avoid damage.

 Slip the unlocking cable out of the dashboard when removing the parking brake pedal assembly.

11

Unhook the unlocking cable (1) at the parking brake pedal assembly (2), unclip the plastic clip and remove the unlocking cable

 Snap-release tool

*129589116300



Install

12

Clip the plastic clip on the unlocking cable into the parking brake pedal assembly and hook in the unlocking cable at the parking brake pedal assembly

13

Position the parking brake pedal assembly (2) on the A-pillar and screw in the bolts (13)

 Do not buckle the unlocking cable in order to avoid damage.

 When positioning the parking brake pedal assembly slip the unlocking cable into the dashboard.

 Bolt for pedal assembly of parking brake to A-pillar

*BA42.20-P-1001-01J



Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

14

Slip the latch rail (15) together with the parking brake brake cable (11) into the parking brake pedal assembly (2) and engage the first toothing of the latch rail in the notch (14)

 Do not buckle the parking brake brake cable in order to avoid damage.

15

Ensure that the parking brake brake cable (11) is correctly seated in the parking brake pedal assembly (2) and mount the circlip (12)

 Ensure that the circlip engages correctly in the groove.

16

Put the electrical connectors (10) onto the parking brake indicator switch (S12)

17

Route the unlocking cable (1) and install the internal component of the unlocking (8) on the unlocking cable

 Do not buckle the unlocking cable in order to avoid damage.

 Guide the unlocking cable through the installation opening of the unlocking in the dashboard, then slip into the internal component of the unlocking and hook the ball head of the unlocking cable into the internal component of the unlocking.

18

Push the internal component of the unlocking (8) back into the installation opening of the dashboard and attach with the two bolts (7)

19

Apply and release the parking brake several times in succession

 By applying and releasing the parking brake several times the length of the parking brake brake cable is adjusted via the automatic cable slack adjuster. In the process the latch rail (15) moves into its correct position in the parking brake pedal assembly.

 Danger!

Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand

Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY STOP switch to shut down test stand.

AS42.00-Z-0001-01A

20

Carry out brake test on the test stand

AP42.00-P-4290BA

21

Install trim (4) in the front footwell

 Left.

AR68.30-P-4010RT

22

Install the front door sill molding (5)

 Left.

AR68.30-P-4100RT

23

Install the cover (3) under the dashboard

 Left.

AR68.10-P-1500RT

 After installing the cover ensure that the hood is closed correctly.

Number

Designation

Model 251

BA42.20-P-1001-01J

Bolt for pedal assembly of parking brake to A-pillar

Nm

20