W29.10-0005-09
1 | Service brake valve | 5 | Compressed-air line | 9 | Electrical lines | ||
2 | Compressed-air line | 6 | Compressed-air line | S4 | Stop lamp switch | ||
3 | Vent hose | 7 | Compressed-air line | S85 | Switch 1, clutch pedal | ||
4 | Compressed-air line | 8 | Electrical lines |
S89 | Switch 2, clutch pedal |
W54.25-1117-01
10 | Pedal bracket |
11 | Bolts |
X36 | Tachograph sensor connector |
W29.10-0008-05
Danger ! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
| Notes on compressed air connection systems | ||
| Remove/install | ||
1 | Switch off ignition | ||
2 | Open maintenance flap | ||
3 | Discharge compressed-air system | ||
4 | Detach trim grille | ||
5 | Pull master cylinder with attached hydraulic line out of pedal bracket (10) and tie to one side | Only for vehicles without code GE1 (Automatic gear control (AGS)). | |
without clutch booster | |||
With clutch booster | |||
6 | Disconnect connectors from brake value sensor | Only for vehicles with code BB1 (Brake control (BS)) or with code BB8 (Brake control (BS) with ASR). | |
Mark installation position. | |||
Installation: Pay attention to marking. | |||
7 | Disconnect all cable ties from compressed air lines (2, 4, 5, 6, 7) | If necessary, detach electrical connections from coolant level switch. | |
Installation: Replace cable tie. | |||
8 | Detach compressed air lines (2, 4, 5, 6, 7) |
| |
With VOSS "232" or SCHÄFER "SDF" compressed air connector | |||
Mark the installation position of the compressed air lines (2, 4, 5, 6, 7). | |||
Installation: Check O-rings and replace if necessary. Observe the markings indicating the installation position of the compressed air lines (2, 4, 5, 6, 7). | |||
9 | Detach vent hose (3) from service brake valve (1) | ||
10 | Detach electrical lines (8) from switch 1, clutch pedal (S85) | Mark installation position. | |
Installation: Observe markings. | |||
11 | Detach electrical lines (9) from brake light switch (S4) | Mark installation position. | |
Installation: Observe markings. | |||
12 | Detach electrical connection from switch 2, clutch pedal (S89) | Mark installation position. | |
Installation: Observe markings. | |||
13 | Detach connector from tachograph sensor (X36) | Installation: Attach new tamper-proof seal to connector for tachograph sensor (X36). | |
14 | Push tachograph sensor connector (X36) with rubber grommet inward through pedal bracket (10) | Installation: Make sure that the grommet is fitted correctly. | |
15 | Remove bolts (11) from pedal bracket (10) | Pedal bracket to firewall | |
16 | Remove pedal bracket (10) towards front | If necessary, detach the coolant expansion reservoir from the top firewall and push to one side. | |
Installation: Check seal on pedal bracket (10) for damage, replace if necessary. | |||
17 | Install in the reverse order | ||
18 | Adjust brake pedal | ||
19 | Start engine and completely inflate air brake system with idle speed | ||
20 | Switch off ignition | ||
21 | Check compressed air lines (2, 4, 5, 6, 7) for leaktightness | Leak detection spray |
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