Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on using electrical or pneumatic screwdrivers/impact wrenches | ||
| Remove | ||
1 | Remove transmission. | ||
2 | Fasten transmission onto assembly stand. | ||
| Disassemble | ||
3 | Remove central clutch release bearing. | ||
4.1 | Remove neutral position switch. | Model 447 with engine 622.9 with transmission 700.7 | |
4.2 | Remove gear recognition sensor. | Model 447 with engine 622.8 with transmission 700.7 | |
5 | Disassemble transmission housing. | ||
| Clean | ||
6 | Clean transmission housing front section, transmission housing rear section and main components of transmission. | ||
| Check | ||
7 | Check transmission housing front section, transmission housing rear section and main components of transmission for wear and damage. | If wear or damage is present | |
| |||
Replace damaged or worn parts. | |||
8 | Replace all parts that need to be replaced. | Radial shaft sealing rings of housing parts, O-rings, pilot bushings, retaining rings of gearwheels, spring pins, retaining rings of bearing of main shaft and countershafts, springs of sliding sleeves and the central clutch release bearing. | |
| Assemble | ||
9 | Assemble transmission housing. | ||
Screw/bolt, switchover lever to transmission housing front section | |||
Screw/bolt, transmission housing front section to transmission housing rear section | |||
Screw/bolt, bracket for shift cables to transmission housing | |||
Loctite 5203 sealant | |||
10.1 | Install neutral position switch. | Model 447 with engine 622.9 with transmission 700.7 | |
10.2 | Install gear recognition sensor. | Model 447 with engine 622.8 with transmission 700.7 | |
11 | Install new central clutch release bearing. | ||
| Install | ||
12 | Detach transmission from assembly stand. | ||
13 | Install transmission. |
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