ar0510p7601m

Replace timing chain

유형 ar · 주제 05.10 · 버전 0102 · 2004-08-05

적용 대상: ENGINE 628.963 in MODEL 163.128

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위치

기능 그룹 1 엔진 › 05 엔진제어장치 › 05.10 타이밍체인 구동장치, 톱니벨트 구동장치 — 시리즈 163 (모델 128) · 시리즈 628 (모델 963)

EinPAS 15 엔진 › 15.17 엔진 컨트롤 › 15.17.34 체인 드라이브/톱니 벨트/기어 휠 드라이브 — 시리즈 163 (모델 128) · 시리즈 628 (모델 963)

AR05.10-P-7601M

Replace timing chain

21.3.03

ENGINE 628.963 in MODEL 163.128

Replace timing chain

P05.10-2153-08

1 Timing chain, old

2 Timing chain, new

011 Retainer

010 Retainer

	Remove
1	Open engine hood and raise to vertical position		AR88.40-P-1000GI
2	Remove cylinder head covers		AR01.20-P-5014M
3	First remove camshaft bearing cap of exhaust camshaft in the right cylinder head		AR05.20-P-6992-04D
4	Mount retainers (010, 011) at right cylinder head	 Retainer	*611589014000
		 Retainer	*628589034000
5	Separate old timing chain (1)	Cover timing case recess and cylinder head with clean rag.	AR05.10-P-7601-01TD
		 Case	*602589009800
		 Chain separating tool	*602589023300
		 Pressure screw	*602589046300
		 Thrust pins	*602589046301
	Install
6	Draw in new timing chain (2)	Remove rag from timing case recess and cylinder head. Otherwise when cranking the engine, this can be drawn into the timing case recess.	AR05.10-P-7601-04TD
		 Retainer	*611589014000
		 Retainer	*628589034000
		Case	*602589009800
		 Assembly links	*602589024000
7	Rivet new timing chain (2)	Cover timing case recess and cylinder head with clean rag.	AR05.10-P-7601-02TD
		 Case	*602589009800
		 Rivet press-on tool	*602589003900
		 Assembly inserts	*112589096300
		 Assembly inserts	*602589026300
		 Thrust piece	*602589036300
			*BA05.10-P-1001-01A
8	Check basic position of camshafts		AR05.20-P-6010M
9	Inspect basic position of the balancing shaft		AR03.20-P-3637M
10	Remove retainers (010, 011)
11	First install camshaft bearing cap of exhaust camshaft in the right cylinder head		AR05.20-P-6992-04D
			*BA05.20-P-1001-01F
12	Install cylinder head covers		AR01.20-P-5014M
13	Close engine hood		AR88.40-P-1000GI

 Timing chain, chain tensioner

Number	Designation		Engine 628.960/963


BA05.10-P-1001-01A	Pin of riveted link of timing chain (reference value)	Nm	28

 Camshaft

Number	Designation		Engines 628.960/961/ 962/963, 647 except 647.981, 648


BA05.20-P-1001-01F	Bolt of camshaft bearing cap to cylinder head	Nm	9

Replace timing chain

Replace timing chain

Replace timing chain

Replace timing chain

628 589 03 40 00

Case

Retainer

Retainer

Chain separating tool

611 589 01 40 00

602 589 00 98 00

602 589 02 33 00

Replace timing chain

Replace timing chain

Replace timing chain

Replace timing chain

602 589 04 63 01

Assembly inserts

Thrust pins

Thrust spindle

Riveting tool

602 589 04 63 00

602 589 02 63 00

602 589 00 39 00

Replace timing chain

Replace timing chain

Replace timing chain

602 589 03 63 00

Assembly inserts

Thrust piece

Assembly links

602 589 02 40 00

112 589 09 63 00

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