1 | Oil pan bottom section |
2 | Electrical connector |
5 | Retaining clamp |
S01.45-4534-11
1 | Oil pan bottom section |
3 | Oil pan top section |
4 | Screw |
D01.45-1128-05
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on using electrical or pneumatic screwdrivers/impact wrenches | ||
| Remove | ||
1 | Remove lower engine compartment paneling | ||
2 | Remove steering gear on integral carrier | ||
To do this the universal joint is disassembled and the screw/bolts of the steering gear must be removed. The steering gear is not removed completely. The screw/bolts for the oil pan bottom section (1) must be accessible. | |||
3 | Drain engine oil | ||
| Engine oil and oil filter change | ||
4 | Disconnect electrical connection (2) | ||
5 | Remove electrical wiring harness from oil pan bottom section (1) | ||
6 | Remove screw/bolts of oil pan bottom section (1) | Almost completely remove the two opposing screw/bolts. | |
7 | Remove oil pan bottom section (1) | | |
To do this screw screws/bolts (4) into the pry off thread of the oil pan bottom section (1) and pry off oil pan bottom section (1). | |||
8 | Remove oil pan bottom section (1) | To do this remove the remaining screw/bolts for the oil pan bottom section (1). | |
9 | Remove screws (4) | ||
10 | Remove engine oil level sensor | Only when replacing oil pan bottom section (1). | |
| Clean | ||
11 | Clean sealing surfaces | ||
Loctite 7200 | |||
Loctite 7063 (400 ml) cleaning spray | |||
| Install | ||
12 | Install engine oil level sensor | Only when replacing oil pan bottom section (1). | |
13 | Apply sealant to sealing surface of the oil pan bottom section (1) | ||
Notes on sealant path for oil pan | |||
Sealant, Loctite 5970, 50 ml | |||
14 | Place oil pan bottom section (1) with seal on the oil pan top section (3) and tighten down screw/bolts | Oil pan bottom section to oil pan top section | |
15 | Attach electrical wiring harness at oil pan bottom section (1) | Check retaining clamps (5); inspect and replace, if necessary. | |
16 | Connect electrical connection (2) | ||
17 | Remove steering gear on integral carrier | ||
18 | Pour in engine oil | ||
| Engine oil and oil filter change | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
19 | Check for leak tightness with engine running | Visual inspection only. | |
20 | Install lower engine compartment paneling |
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