ar0145s7555ea

Remove/install bottom part of oil pan

Type ar · topic 01.45 · version 0700 · 2020-03-04

Applies to: Model 447 with engine 651 with code ZG2 (Permanent all-wheel drive)

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.45 Oil pan — Series 447 · Series 651

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.43 Oil pan/filler neck — Series 447 · Series 651

AR01.45-S-7555EA

Remove/install bottom part of oil pan

18.02.2020

Model

447 with engine 651

with code ZG2 (Permanent all-wheel drive)

Modification notes

24.06.2015

Method modified

Operation steps 13 and 14

Remove/install bottom part of oil pan

1

Oil pan bottom section

2

Electrical connector

5

Retaining clamp

S01.45-4534-11

Remove/install bottom part of oil pan

1

Oil pan bottom section

3

Oil pan top section

4

Screw

D01.45-1128-05

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on using electrical or pneumatic screwdrivers/impact wrenches

AH00.00-N-0017-01A

Remove

1

Remove lower engine compartment paneling

AR61.20-S-1105E

2

Remove steering gear on integral carrier

AR46.20-S-0500EA

To do this the universal joint is disassembled and the screw/bolts of the steering gear must be removed. The steering gear is not removed completely. The screw/bolts for the oil pan bottom section (1) must be accessible.

3

Drain engine oil

Engine oil and oil filter change

AP18.00-S-0101E

4

Disconnect electrical connection (2)

5

Remove electrical wiring harness from oil pan bottom section (1)

6

Remove screw/bolts of oil pan bottom section (1)

Almost completely remove the two opposing screw/bolts.

7

Remove oil pan bottom section (1)


Screw in screw/bolts (4) carefully.
The pressing off thread of the oil pan bottom section (1) can be damaged otherwise.

To do this screw screws/bolts (4) into the pry off thread of the oil pan bottom section (1) and pry off oil pan bottom section (1).

8

Remove oil pan bottom section (1)

To do this remove the remaining screw/bolts for the oil pan bottom section (1).

9

Remove screws (4)

10

Remove engine oil level sensor

Only when replacing oil pan bottom section (1).

AR18.40-S-5111E

Clean

11

Clean sealing surfaces

AR01.00-P-0050-01A

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

Install

12

Install engine oil level sensor

Only when replacing oil pan bottom section (1).

AR18.40-S-5111E

13

Apply sealant to sealing surface of the oil pan bottom section (1)

Notes on sealant path for oil pan

AH01.45-N-0001-01WE

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A

14

Place oil pan bottom section (1) with seal on the oil pan top section (3) and tighten down screw/bolts

Oil pan bottom section to oil pan top section

*BA01.45-N-1003-01Q

15

Attach electrical wiring harness at oil pan bottom section (1)

Check retaining clamps (5); inspect and replace, if necessary.

16

Connect electrical connection (2)

17

Remove steering gear on integral carrier

AR46.20-S-0500EA

18

Pour in engine oil

Engine oil and oil filter change

AP18.00-S-0101E

Check

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

19

Check for leak tightness with engine running

Visual inspection only.

20

Install lower engine compartment paneling

AR61.20-S-1105E

Oil pan

Number

Designation

Engine 651 in model 447

BA01.45-N-1003-01Q

Oil pan bottom section to oil pan top section

M6

Nm

9

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09

Referenced documents