Remove/install oil pan

AR01.45-P-7500RTB

Remove/install oil pan

2.11.10

4.8.10

Method to install engine hoist changed

AR33.10-P-0100-01RT

 

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0011-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Remove partition wall between wheel wells

AR62.30-P-2400RT

2

Remove engine trim panel

AR01.10-P-2405RTB

3

Remove dipstick guide tube (1)

 Unscrew bolt (2), pull the dipstick guide tube (1) upward and turn to one side.

 Installation: Replace sealing ring!



*BA01.45-P-1012-01Q

4

Mount engine lifting device and attach engine

 Lift engine until front engine mount is relieved.

AR33.10-P-0100-01RT



*BA62.30-P-1008-01E



*240589006100



*642589006100

5

Partially remove poly-V belt

 Only remove poly-V belt from belt pulley on refrigerant compressor (A9).

AR13.20-P-0001GZB

6

Disconnect electrical connector (3) at oil level check switch (S43)

7

Remove bolts (5) on bracket (4) for power steering lines oil pan top section (6)



*BA01.45-P-1004-01Q

8

Remove bottom section of soundproofing

AR94.30-P-5300RT

9

Drain engine oil, collect if necessary



*BA01.45-P-1006-01Q

10

Remove transmission

AR27.10-P-0500RTA

11

Remove oil pan bottom section

AR01.45-P-7555GZB

12

Remove oil level check switch (S43)

 Remove bolts (7) and remove oil level check switch (S43).



*BA18.40-P-1003-01M

13

Remove bolts (9) on oil intake tube (8)

 Check sealing ring, replace if necessary.



*BA01.45-P-1005-01Q

14

Remove bolts (10) on refrigerant compressor (A9)

 Place refrigerant compressor (A9) with connected lines to the side.



*BA83.55-P-1001-01S

15

Remove both brackets for transmission oil lines on oil pan top section (6)



*BA27.55-P-1003-01D

16

Remove end cover

 Installation: Replace crankshaft radial sealing ring.

AR01.40-P-8913GZB

17

Unscrew bolts (6a) and remove oil pan top section (6)

 Heat up the sealing surfaces on oil pan top section (6) so that the sealant can be loosened more easily. Take out oil pan top section (6) in direction of travel towards the front and also turn crankshaft slightly as required.

 Installation: Observe different bolt lengths and diameters:



Bolt plan for oil pan

AR01.45-P-7500-06GZB



*BA01.45-P-1001-01Q



*BA01.45-P-1002-01Q



*BA01.45-P-1007-01Q



*BA01.45-P-1008-01Q



*BA01.45-P-1009-01Q



Notes on sealant path for oil pan

AH01.45-P-0001-01OM

Loctite 5970 sealant

*BR00.45-Z-1013-01A



Clean

18

Clean sealing surfaces

 Do not use any sharp-edged tools or abrasive paper as this will damage the sealing surfaces.

AR01.00-P-0050-01A

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 cleaning spray (150 ml)

*BR00.45-Z-1046-04A

19

Install in the reverse order

20

Check engine oil level

 In order to avoid measurement errors, vehicle must be parked on an even surface.

AR18.00-P-3035-01PI

 Shut off engine once it has reached operating temperature and wait approx. 5 minutes before checking engine oil level.

 Without particulate filter

*BF18.00-P-1001-01A

 With code 474 Particulate filter

*BF18.00-P-1001-01S

 Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

21

Carry out engine test run

 Check leakage when engine is running.

22

Read out fault memory and erase if necessary

Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

Number

Designation

Model 251

BA83.55-P-1001-01S

Bolt, refrigerant compressor to timing case and left engine support

Nm

20

Number

Designation

Engine
642

BA18.40-P-1003-01M

Bolt at oil level check switch

Nm

11

Number

Designation

Trans-mission
722.9

BA27.55-P-1003-01D

Bolt, oil cooler line to engine oil pan

Nm

12

Number

Designation

Engine
642

BA01.45-P-1001-01Q

Oil pan top section to cylinder block top at front

M6

Nm

14

BA01.45-P-1002-01Q

Oil pan top section to cylinder crankcase on transmission side

M8

Nm

20

BA01.45-P-1004-01Q

Bracket on top part of oil pan

M6

Nm

14

M8

Nm

20

BA01.45-P-1005-01Q

Oil suction pipe on oil pan and cylinder head cover

M6

Nm

14

BA01.45-P-1006-01Q

Oil drain screw to oil pan

M12

Nm

30

M24

Nm

45

BA01.45-P-1007-01Q

Bolt, oil pan to cylinder crankcase

M6

Nm

14

M8

Nm

20

M10

Nm

-

BA01.45-P-1008-01Q

Bolt, oil pan to timing case cover

M6

Nm

14

BA01.45-P-1009-01Q

Bolt, oil pan to crankshaft housing sealing at the rear

M6

Nm

14

BA01.45-P-1012-01Q

Bolt, oil dipstick guide tube to muffler bracket

M6

Nm

14

Number

Designation

Model
251

BA62.30-P-1008-01E

Bolt for partition wall reinforcement between wheel well liners to fender

Nm

10

Number

Designation

Engine
642.940/950 with particulate filter

Engine
642.820/822/870/872 with particulate filter

BF18.00-P-1001-01S

Engine oil

Filling capacity
(oil and filter change)

Liters

8.5

8.5

Specifications for Operating Fluids

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0229-31A

BB00.40-P-0229-31A

Sheet

BB00.40-P-0229-51A

BB00.40-P-0229-51A

Number

Designation

Engine
642.940/950 without particulate filter

Engine
642.820/822/870/ 872 without particulate filter

BF18.00-P-1001-01A

Engine oil

Filling capacity
(oil and filter change)

Liters

8.5

8.5

Specifications for Operating Fluids

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-05A

BB00.40-P-0228-05A

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0229-03A

BB00.40-P-0229-03A

Sheet

BB00.40-P-0229-31A

BB00.40-P-0229-31A

Sheet

BB00.40-P-0229-05A

BB00.40-P-0229-05A

Sheet

BB00.40-P-0229-51A

BB00.40-P-0229-51A

Number

Designation

Order number

BR00.45-Z-1013-01A

Loctite 5970 sealant

A 003 989 98 20

BR00.45-Z-1038-04A

Loctite 7200

Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 München
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de

BR00.45-Z-1046-04A

Loctite 7063 cleaning spray (150 ml)

A 001 986 71 71 10