Maintenance service

AP00.20-M-0011B

Maintenance service

29.8.06

Customer: Order number: License number:

Confirm that work has been completed by signing Fitter: Date:

Completed 



Input condition 

Not OK 

Operation

Position no..

Check by customer service adviser



Check due date for tachograph inspection (§57B); authorize inspection if necessary

Date: 



Check due date for main inspection; authorize inspection if necessary

Date: 



Check due date for safety inspection; authorize inspection if necessary

Date: 



Check due date for exhaust emissions inspection; authorize inspection if necessary

Date: 



Check vehicle for damage to paintwork, corrosion and accident damage



Test bench



Brake testing on test stand



Enter braking values in N:

Left Right

front

Rear

Parking brake

AP42.00-D-4290A

Engine compartment



Engine:
Oil and filter change

AP18.00-D-0101A

Check fluid level, correct
If fluid has been lost, determine cause and rectify - against a separate order



Check engine cooling system
corrosion protection/antifreeze, correct if necessary



______°C

Correct subject to a separate repair order

AP20.00-M-2010A



Hydraulic Brake System



AP42.50-D-4210A



Power steering



AP46.00-D-4611A



Battery



AP54.10-D-5410A



Windshield washer system



AP82.35-D-8210A

Engine:



Replace fuel filter

(filter with water separator)

AP47.20-D-0780E



Air filter element: Check contamination
(Air filter with maintenance indicator)



Replace as per findings - subject to a

separate repair order.

 Replace at least every 3 years (note installation date!).

Paper element replaced  Yes  No

AP09.10-D-0951A

Chassis and body



Replace dust filter for heating/air conditioning

except national version

USA, Mexico, Canada

AP83.00-D-8381A

Wheels, brakes



Tire inflation pressure:
Correct, including spare tire



AP40.15-D-4060A



Check brake lining thickness



AP42.10-D-4253B

Underside of vehicle

Check for leaks and condition
Pay attention to chafing points and line routing!



All major assemblies:
Engine, transmission, front axle, rear axle, steering, power steering pump



AP00.20-M-0050B



All lines and hoses, sensor cables



AP00.20-M-0051B



Rubber boots of front axle supporting joints, shock absorbers



AP00.20-D-0052A

Chassis and body



Rubber auxiliary springs: visual inspection



AP32.00-D-3250A



Retarder - check gap

Telma CC 35 retarder 

AP43.40-M-4356A



Checking condition of steering mechanism



AP46.00-D-4650A



Compressed-air reservoir:

Drain condensation



AP42.60-D-4390A

Tighten screws and nuts:

Observe official torque specifications.



Chassis, body, retarder

AP00.20-M-0073A

Vehicle interior



Reset ASSYST maintenance computer

 Upon completion of the maintenance operations.

AP00.20-D-0040A

Function test



Signaling system, indicator lamps



AP54.00-D-5451A



Headlamps, exterior lamps



AP82.10-D-8251A



Windshield wipers, windshield washer system



AP82.30-D-8252A



Air conditioning

Hispacold 5 D roof air conditioning 

AP83.00-M-8352D



Door and reversing system



AP72.40-M-7250A

climate control



Air conditioning system:
check refrigerant level

Hispacold 5 D roof air conditioning 

Correct subject to separate repair order

AP83.30-M-8312D

Additional work at each maintenance service

Lubricating work



Doors, propeller shafts

AP00.20-M-0020A



Retarder

Telma CC 35 retarder

AP43.40-M-4320A

Additional operations at every 2nd maintenance service

Oil change



Manual transmission

AP26.00-D-2601A

Engine:



Replace air filter element
(Air filter without maintenance indicator)

 Replace at least every 3 years (note installation date!).

AP09.10-D-0980A



Replace fuel filter

(filter without water separator)

AP47.20-D-0780D



Inspect poly V-belt for wear and damage



AP13.22-D-1351A

Additional work at each 6th maintenance service

Oil change



Rear axle

AP35.00-D-3501A

Maintenance operations once a year



Air conditioning system - clean condenser

Hispacold 5 D roof air conditioning

AP83.00-M-8335D



Clean dust filter of roof air conditioning, inspect and replace, if necessary

Hispacold 5 D roof air conditioning 

AP83.00-M-8387D



Floor heaters - clean heat exchanger

Convector heater, control via "Heatmatic"

AP83.20-M-8333B

Maintenance work every 2 years



Hydraulic brake system:
replace brake fluid

AP42.50-D-4280A



Compressed air drier:

Replace granulate cartridge

AP42.60-M-4381D

Maintenance jobs every 3 years



Replace refrigerant

Hispacold 5 D roof air conditioning

AR83.30-M-1760D



Replace dehydrator

Hispacold 5 D roof air conditioning

AR83.50-M-5090D

Maintenance operations every

15 years/250, 000 km



Replace coolant

 Observe coolant composition

AP20.00-M-2080A

Final inspection



Visual inspection/road test