Oil service Plus/maintenance service

AP00.20-D-1011M

Oil service Plus/maintenance service

26.07.2016

Model

906 with engine 646.9, 651.9

with code ZU9 (National version for Mexico)

except code ZL3 (National version for Latin America)

except code ZU7 (National version for Canada)

except code ZU8 (National version for USA)



A = Service A (Plus oil service)



B = Service B (maintenance service)



Z = Additional operations:



Z1 = Additional operations once for 1st Service A



Z1 = Additional operations at 1st Service B, then every 120,000 km



ZA = Additional operations as of 150,000 km



Z2 = Additional operations every 2 years



Z2 = Additional operations every 2 years or 120,000 km



Z5= Additional operations every 5 years or 240,000 km

Customer

Order number

License plate number

Current mileage

Date

Signature

A

B

Z

Input condition not OK:



Completed















Inspection through Service Advisor





Check vehicle for paint, corrosion and accident damage







Check windshield for stone chipping and damage







Brake system: Function check on test drive





Enter and confirm completion of service items in Digital Service Booklet (DSB)

 Upon completion of the maintenance operations, print out service report for customer.

Oil service





Engine - oil and filter change

Engine 646.9, 651.9

AP18.00-D-0101H

 Mercedes­Benz oil recommended.

Lubrication work



Lubricate trailer hitch

With CODE Q20 (Trailer hitch (jaw-type))

AP00.20-D-0020A



Lubricate hinges of rear-end doors

MODEL 906.6/7

AP72.00-S-7220S

 After obtaining special order.

Function/condition testing





Signaling system, indicator lamps



AP54.00-D-5451H





Headlamps, taillamps



AP82.10-D-8251H





Windshield wipers, rear window wiper, windshield washer system



AP82.30-D-8252H





Check seat belts, seat belt buckles and seat belt lock extensions on driver and front passenger seats for external damage and proper operation



AP91.40-D-9150A





Check seat belts, seat belt buckles and seat belt buckle extensions in rear for external damage and proper operation



AP91.40-D-9150A

 After obtaining special order.

Leakage and status test





All major assemblies: Engine, transmission, rear axle, steering, power steering pump



AP00.20-D-0050A

 In the event of any loss of fluid, determine cause and rectify, subject to separate repair order.





All lines and hoses, sensor cables



AP00.20-D-0051H

 Pay attention to chafing marks and line routing.





Containers, shock absorbers, brake system, front axle ball joints, boots, dust caps



AP00.20-D-0052H

 In the event of any loss of fluid, determine cause and rectify, subject to separate repair order.





Exhaust system and hangers



AP49.00-S-4950M





Check auxiliary rubber springs



AP32.00-D-3250H





Steering mechanism: Check tie rod, drag link, boots and dust caps



AP46.00-D-4650A

Check and correct fluid level





Engine cooling system: Check coolant level in coolant expansion reservoir



AP20.00-D-2011H

 __________ °C
Correct subject to a separate repair order.



Hydraulic brake system



AP42.10-D-4210H



Power steering



AP46.00-D-4612H



Additional battery (in engine compartment)



With CODE E28 (Additional battery 12 V 100 Ah)

AP54.10-D-5411H



Windshield washer system



AP82.35-D-8210A

Motor





Replace fuel filter with water separator

Engine 646.9, 651.9

AP47.20-D-0780HD

 At least every 2 years. After obtaining special order.





Air filter element: Check soiling (air filter with maintenance indicator)



Engine 646.9, 651.9

AP09.10-D-0951H

 Replace air filter element depending on findings. As part of Service A, subject to a separate invoice.
Replace, at latest, after 120,000 km or after 2 years. Note installation date, see maintenance booklet or DSB!
Air filter insert replaced  ☐ Yes ☐ No.





Air filter element: Check soiling (air filter without maintenance indicator)



AP09.10-D-0980H

 Replace air filter element depending on findings. As part of Service A, subject to a separate invoice.
Replace, at latest, after 120,000 km or after 2 years. Note installation date, see maintenance booklet or DSB!
Air filter insert replaced  ☐ Yes ☐ No.



Check poly-V belt in visible area for signs of wear and damage



AP13.22-D-1351H



Diesel particulate filter (DPF): Perform regeneration

AP14.40-D-1430H

Chassis and body



Trailer hitch: Check function, play and attachment



With CODE Q20 (Trailer hitch (jaw-type))

AP31.10-D-3151A



Check water drain bores in floor region of sliding door



With CODE T16 (Right sliding door), with CODE T19 (Left sliding door)

AP72.00-D-7254A



Replace air filter for rear air conditioning system

With CODE HH7 (Additional air conditioning in rear), or with CODE H08 (High-performance air conditioning in passenger compartment)

AP83.50-D-8386H



Replace dust filter for heating/ventilation or activated charcoal dust filter for air conditioning

With CODE H81 (Ventilation system with filter), or with CODE HH9 (TEMPMATIC semi-automatically controlled air conditioning)

AP83.00-D-8384H

 Replace after 2 years at the latest. Note installation date, see maintenance booklet or DSB!

Wheels, brakes



Tire pressure: Check/correct (including spare tire)



AP40.15-D-4060A





Assess condition of brake linings



AP42.10-D-4252H

 Enter result in "Residual brake lining thickness" table.
On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation).
Replace brake linings according to findings subject to separate repair order.





Assess condition of brake disks



AP42.10-D-4256H

 On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation).
Replace brake disks according to findings, subject to a separate repair order.



Parking brake: Check lever travel



AP42.20-D-4261H

 Adjustment subject to separate repair order.

Maintenance indicator





Reset maintenance indicator

AP00.20-D-0040H

 Upon completion of the maintenance operations.
Note set oil quality in maintenance computer, change if necessary.
For nonstandard oils, reduce interval in instrument cluster.

Additional operations

Z1 = Additional operations once for 1st Service A



Rear axle: Retighten spring brackets

AP32.20-D-3271H

Z1 = Additional operations at 1st Service B, then every 120,000 km



Automatic transmission: Oil and filter change

Transmission 722.9

AP27.00-D-2702HA

ZA = Additional operations as of 150,000 km



Diesel particulate filter (DPF): Check fill level



Engine 646.9, 651.9

AP14.40-D-1452H

 Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
DPF replaced  ☐ Yes ☐ No.

Z2 = Additional operations every 2 years



Hydraulic brake system: Replace brake fluid

AP42.50-D-4280A



Replace air filter element

AP09.10-D-0980H

 Replace at latest after 120,000 km or every 2 years. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
Air filter insert replaced  ☐ Yes ☐ No.

Z2 = Additional operations every 2 years or 120,000 km



Manual transmission: Oil change

TRANSMISSION 711.6

AP26.00-D-2601H

 Mercedes­Benz oil recommended.



Rear axle: oil change

REAR AXLE 741.41/42/45

AP35.00-D-3501A

 Mercedes­Benz oil recommended.

Z5= Additional operations every 5 years or 240,000 km



Refill with new coolant

AP20.00-D-2080H

 Pay attention to composition of coolant!

Remaining brake lining thickness approx. in mm

Left

Right

front

Rear