Maintenance service

AP00.20-A-0011IW

Maintenance service

29.8.06

Customer: ________________________ Order number: _____________________ License number: ___________

Confirm that work has been completed by signing Fitter: _________________ Date: __________________

Performed 



Input condition 

not OK 

Operation

Position no..

Check by Customer service adviser



Check vehicle for damage to paintwork, corrosion and accident damage





Lateral protection, roof/side spoilers





Seat belts: Check condition and function



 Tilt cab:
Take away clearance object in cab!



Telligent ®-maintenance 

Work to be performed,

to be ticked off by service advisor

Motor 

 Check oil quality setting in maintenance system; change if necessary.



Oil and filter change

AP18.00-W-0101B

manual transmission 

 Z

Oil change
Transmission ZF9S-109

 The oil change interval for the
ZF transmission cannot be determined by the Telligent®-maintenance system.

Oil quality: Synthetic oil as per sheet 235.11
of MB Specifications for Operating Fluids

Oil change after 3 years at the latest

Long-distance haulage: every 180,000 Km

Local public transport: every 120,000 Km

Severe operation: every 60,000 Km

AP26.00-W-2601C



Oil change
Transmission G131-9

 Check oil quality setting in maintenance system; change if necessary.

AP26.00-W-2601A

Transfer case 

 Check oil quality setting in maintenance system; change if necessary.



Oil change

AP28.00-W-2801A

Front axle 

 Check oil quality setting in maintenance system; change if necessary.



Oil change

AP33.00-W-3301A

Rear axles 

 Check oil quality setting in maintenance system; change if necessary.



Oil change

Rear axle HL 6

AP35.00-W-3501B

Rear axle LR/HD 7

AP35.00-W-3501A



Rear axle through-drive housing:
oil change

Rear axle HD 7

AP35.00-W-3502A

Air filter 



Air filter with dust discharge valve:
Drain dust

AP09.10-W-0931A



Replace air filter element

At the latest every three years.

 Note installation date!

AP09.10-W-0980C

Coolant 



Replace coolant

 Observe coolant

composition!

AP20.00-W-2080A

General maintenance job 

 V3

Check and adjust valve clearance



AP05.30-W-0560B



Fuel prefilter:

Clean filter element

AP47.20-W-0730B



Fuel prefilter with water separator - replace filter element

AP47.20-W-0783A



Replace fuel filter

AP47.20-W-0780B

Lubrication work 



Grease gun:
Steering knuckles, brake shafts
(with drum brakes),
propeller shafts,

AP00.20-W-0020A

Tighten screws and nuts: 

Observe official torque specifications.



Chassis and body:

Spring bracket on front and rear axle



AP00.20-W-0073C

Bolts and nuts for firm seat 

, check. Tighten if necessary

 Z1

Chassis and body:
engine mount, shock absorber, pitman arm, steering knuckle arm, drag link, tie rod, propeller shaft flange,
Holder of propeller shaft center support bearing to crossmember,
Front cab mount on frame,
Rear cab mount on frame, frame end crossmember on vehicle with trailer hitch

 Once at 1st maintenance service. 

AP00.20-W-0071D

Telligent ®-time-based servicing scheme

Maintenance

Function test

 J1

Signaling system, indicator lamps



AP54.00-W-5451B

 J1

Windscreen wipers, washer system, headlamp cleaning system



AP82.30-W-8252A

Check for leaks and condition
Pay attention to chafing marks and routing!
In the event of fluid loss, determine cause and rectify

 J1

All major assemblies:
engine, transmission, power take-off, transfer case, front axle, rear axle,

steering, power steering pump,
cab tilt system



AP00.20-W-0050A

 J1

All lines and hoses, sensor cables



AP00.20-W-0051A

 J1

All vessels, equipment, shock absorbers, covers, boots, protective caps



AP00.20-W-0052A

 J1

Intake manifold between air filter and engine



AP09.00-W-0953A

 J1

Cooling and heating system - status test of radiator, lines and hoses



AP20.00-W-2050A

Check and correct fluid level

 J1

Engine cooling system
Check and correct corrosion protection/
antifreeze protection



______°C

Correct subject to separate repair order

AP20.00-W-2010A

 J1

Batteries



AP54.10-W-5410A

Engine

 J1

Inspect poly V-belt for wear and damage



AP13.22-W-1351A

Chassis and body

 J1

Replace dust filter for heating/air conditioning

AP83.00-W-8381B

 J1

Correct tire inflation pressure, including spare tire



AP40.15-W-4060A

 J2

Compressed-air drier - replacing granulate cartridges

AP42.60-W-4381A

 J2

Wheel hubs of front axles VL4 - replace grease, inspect tapered roller bearings

If not performed in combination

with other repairs.
See confirmations in maintenance booklet.

AP33.20-W-3350A

 J2

Wheel hubs on the trailing axle:
Replace grease, check tapered roller bearings

If not performed in combination

with other repairs.
See confirmations in maintenance booklet.

AP35.50-W-3553A

Bolts and nuts for firm seat 

, check. Tighten if necessary

 J1

Chassis and body:

Spring brackets on frame, crossmember on spring brackets, crossmember on transmission,
mounting consoles and tensioning straps of fuel tank, stabilizer bar mount on front axle and rear axle (steel spring), stabilizer bar link on rear axle (air spring), trailing arm (6x2, 6x4)



AP00.20-W-0071D

Carry out operations relevant to safety at least once a year, if no legal inspections are planned within a year

 J1

Read out brake wear in display

AP42.00-W-4293D

Brake pad wear in %:

Axle A1 Left ______ MW/A 6

Axle A3 Left ______ MW/A 10

Axle A4 Left ______ MW/A 12

Axle A1 Right ______ MW/A 7

Axle A3 Right ______ MW/A 11

Axle A4 Right ______ MW/A 13

MW/A = measured value

(Display)

Note: 0 % = when new

100 % = Lining worn

 J1

Automatic load-controlled brake:
Check play and adjustment

Air suspension 

AP42.80-W-4263A

Steel suspension 

AP42.80-W-4263B

 J1

Automatic brake adjuster - checking release travel of wheel brake cylinders

DRUM BRAKE 

AP42.10-W-4291A

 J1

Checking condition of steering mechanism



AP46.00-W-4650A

 J1

Leaf springs/air spring bellows:
visual inspection for damage



AP32.20-W-3255A

 J1

Fifth wheel coupling - checking function, play and attachment



AP31.10-W-3150A

 J1

Check and correct headlamp setting



AP82.10-W-8260A

Concluding operations on
Telligent ® -maintenance system



Process service data in display

Confirm work performed (reset intervals);

Check oil qualities and SAE classes, change as required.

AP00.20-W-0041A



Process oil qualities using STAR DIAGNOSIS

Check oil quality settings for transfer case and axles; change if necessary.

Final inspection



Visual inspection/road test/test stand

 Ensure road safety of vehicle